Patents by Inventor Hideaki Morigami

Hideaki Morigami has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11668009
    Abstract: A composite member includes: a substrate formed of a composite material containing a plurality of diamond grains and a metal phase; and a coating layer made of metal. The surface of the substrate includes a surface of the metal phase, and a protrusion formed of a part of at least one diamond grain of the diamond grains and protruding from the surface of the metal phase. In a plan view, the coating layer includes a metal coating portion, and a grain coating portion. A ratio of a thickness of the grain coating portion to a thickness of the metal coating portion is equal to or less than 0.80. The coating layer has a surface roughness as an arithmetic mean roughness Ra of less than 2.0 ?m.
    Type: Grant
    Filed: January 30, 2019
    Date of Patent: June 6, 2023
    Assignees: Sumitomo Electric Industries, Ltd., A.L.M.T. Corp.
    Inventors: Kengo Goto, Tomoaki Ikeda, Akihisa Hosoe, Masanori Sugisawa, Fukuto Ishikawa, Hideaki Morigami
  • Publication number: 20210398877
    Abstract: A heat radiation member excellent in electrical insulation and better in thermal conduction is provided. The heat radiation member includes a substrate composed of a composite material containing diamond and a metallic phase, an insulating plate provided on at least a part of front and rear surfaces of the substrate and composed of an aluminum nitride, and a single bonding layer interposed between the substrate and the insulating plate, the heat radiation member having thermal conductivity not lower than 400 W/m·K.
    Type: Application
    Filed: August 30, 2019
    Publication date: December 23, 2021
    Applicants: Sumitomo Electric Industries, Ltd., A.L.M.T. Corp.
    Inventors: Ryota MATSUGI, Isao IWAYAMA, Chieko TANAKA, Hideaki MORIGAMI
  • Publication number: 20210381782
    Abstract: A composite member having an excellent heat resistance is provided. The composite member includes: a substrate composed of a composite material including a non-metal phase and a metal phase; and a metal layer that covers at least a portion of a surface of the substrate, wherein a metal included in each of the metal phase and the metal layer is mainly composed of Ag, and a ratio of a content of Cu to a total content of Ag and Cu in a boundary region of the metal layer with the substrate is less than or equal to 20 atomic %.
    Type: Application
    Filed: August 30, 2019
    Publication date: December 9, 2021
    Applicants: Sumitomo Electric Industries, Ltd., A.L.M.T. Corp.
    Inventors: Ryota MATSUGI, Isao IWAYAMA, Chieko TANAKA, Hideaki MORIGAMI
  • Publication number: 20210002769
    Abstract: A composite member includes: a substrate formed of a composite material containing a plurality of diamond grains and a metal phase; and a coating layer made of metal. The surface of the substrate includes a surface of the metal phase, and a protrusion formed of a part of at least one diamond grain of the diamond grains and protruding from the surface of the metal phase. In a plan view, the coating layer includes a metal coating portion, and a grain coating portion. A ratio of a thickness of the grain coating portion to a thickness of the metal coating portion is equal to or less than 0.80. The coating layer has a surface roughness as an arithmetic mean roughness Ra of less than 2.0 ?m.
    Type: Application
    Filed: January 30, 2019
    Publication date: January 7, 2021
    Applicants: Sumitomo Electric Industries, Ltd., A.L.M.T. Corp.
    Inventors: Kengo GOTO, Tomoaki IKEDA, Akihisa HOSOE, Masanori SUGISAWA, Fukuto ISHIKAWA, Hideaki MORIGAMI
  • Patent number: 8664088
    Abstract: Provided are a heat sink material made of an alloy or a composite material including two or more types of elements which has an end surface that makes possible formation of an edge portion on which at least a laser element is mounted, a manufacturing method for the same, and a semiconductor laser device including the heat sink material. A heat sink material (10) is made of an alloy or a composite material including two or more types of elements, and provided with a main surface having a relatively large area and a secondary surface having a relatively small area which crosses the main surface, and the secondary surface includes a surface on which a discharging process has been carried out using a discharge wire (200) that is placed approximately parallel to the main surface.
    Type: Grant
    Filed: February 14, 2011
    Date of Patent: March 4, 2014
    Assignee: A.L.M.T.
    Inventors: Hideaki Morigami, Takashi Ishii
  • Patent number: 8178893
    Abstract: The invention provides a semiconductor element mounting substrate that, by virtue of an improvement in thermal conduction efficiency between the substrate and another member, can reliably prevent, for example, a light emitting element such as a semiconductor laser from causing a defective operation by heat generation of itself, by taking full advantage of high thermal conductivity of a diamond composite material.
    Type: Grant
    Filed: December 21, 2006
    Date of Patent: May 15, 2012
    Assignee: A. L. M. T. Corp.
    Inventors: Kouichi Takashima, Hideaki Morigami, Masashi Narita
  • Publication number: 20110138627
    Abstract: Provided are a heat sink material made of an alloy or a composite material including two or more types of elements which has an end surface that makes possible formation of an edge portion on which at least a laser element is mounted, a manufacturing method for the same, and a semiconductor laser device including the heat sink material. A heat sink material (10) is made of an alloy or a composite material including two or more types of elements, and provided with a main surface having a relatively large area and a secondary surface having a relatively small area which crosses the main surface, and the secondary surface includes a surface on which a discharging process has been carried out using a discharge wire (200) that is placed approximately parallel to the main surface.
    Type: Application
    Filed: February 14, 2011
    Publication date: June 16, 2011
    Applicant: A.L.M.T. CORP.
    Inventors: Hideaki MORIGAMI, Takashi ISHII
  • Patent number: 7528413
    Abstract: This invention relates to a high thermal conductivity composite material which comprises diamond particles and a copper matrix useful as electronic heat sinks for electronics parts, particularly for semiconductor lasers, high performance MPUs (micro-processing units), etc., also to a process for the production of the same and a heat sink using the same. According to the high thermal conductivity diamond sintered compact of the present invention, in particular, there can be provided a heat sink having a high thermal conductivity as well as matching of thermal expansions, most suitable for mounting a large sized and high thermal load semiconductor chip, for example, high output semiconductor lasers, high performance MPU, etc. Furthermore, the properties such as thermal conductivity and thermal expansion can freely be controlled, so it is possible to select the most suitable heat sink depending upon the features and designs of elements to be mounted.
    Type: Grant
    Filed: October 16, 2002
    Date of Patent: May 5, 2009
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Katsuhito Yoshida, Hideaki Morigami, Takahiro Awaji, Tetsuo Nakai
  • Publication number: 20090057705
    Abstract: The invention provides a semiconductor element mounting substrate that, by virtue of an improvement in thermal conduction efficiency between the substrate and another member, can reliably prevent, for example, a light emitting element such as a semiconductor laser from causing a defective operation by heat generation of itself, by taking full advantage of high thermal conductivity of a diamond composite material.
    Type: Application
    Filed: December 21, 2006
    Publication date: March 5, 2009
    Applicant: A. L. M. T. CORP.
    Inventors: Kouichi Takashima, Hideaki Morigami, Masashi Narita
  • Publication number: 20070215337
    Abstract: Provided are a heat sink material made of an alloy or a composite material including two or more types of elements which has an end surface that makes possible formation of an edge portion on which at least a laser element is mounted, a manufacturing method for the same, and a semiconductor laser device including the heat sink material. A heat sink material (10) is made of an alloy or a composite material including two or more types of elements, and provided with a main surface having a relatively large area and a secondary surface having a relatively small area which crosses the main surface, and the secondary surface includes a surface on which a discharging process has been carried out using a discharge wire (200) that is placed approximately parallel to the main surface.
    Type: Application
    Filed: September 20, 2005
    Publication date: September 20, 2007
    Inventors: Hideaki Morigami, Takashi Ishii
  • Publication number: 20050051891
    Abstract: This invention relates to a high thermal conductivity composite material which comprises diamond particles and a copper matrix useful as electronic heat sinks for electronics parts, particularly for semiconductor lasers, high performance MPUs (micro-processing units), etc., also to a process for the production of the same and a heat sink using the same. According to the high thermal conductivity diamond sintered compact of the present invention, in particular, there can be provided a heat sink having a high thermal conductivity as well as matching of thermal expansions, most suitable for mounting a large sized and high thermal load semiconductor chip, for example, high output semiconductor lasers, high performance MPU, etc. Furthermore, the properties such as thermal conductivity and thermal expansion can freely be controlled, so it is possible to select the most suitable heat sink depending upon the features and designs of elements to be mounted.
    Type: Application
    Filed: October 16, 2002
    Publication date: March 10, 2005
    Inventors: Katsuhito Yoshida, Hideaki Morigami, Takahiro Awaji, Tetsuo Nakai
  • Patent number: 5425491
    Abstract: A bonding tool capable of uniformly pressing all electrodes of a semiconductor element and surely bonding all the electrodes and leads, even if the end pressing surface of a tool end part of a bonding tool is enlarged with the large-sized and long-sized tendency of semiconductor elements, is provided in which an end pressing surface of a tool end part fitted to a shank is composed of a hard material, characterized in that the end pressing surface is gradually curved to form a concave surface from the peripheral part to the central part at an application temperature of the bonding tool and the degree of flatness of the concave end pressing surface is in the range of 1 to 5 .mu.m at the application temperature of the bonding tool.
    Type: Grant
    Filed: October 6, 1994
    Date of Patent: June 20, 1995
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Katsuyuki Tanaka, Hideaki Morigami
  • Patent number: 5373731
    Abstract: A bonding tool capable of uniformly pressing all electrodes of a semiconductor element and surely bonding all the electrodes and leads, even if the end pressing surface of a tool end part of a bonding tool is enlarged with the large-sized and long-sized tendency of semiconductor elements, is provided in which an end pressing surface of a tool end part fitted to a shank is composed of a hard material, characterized in that the end pressing surface is gradually curved to form a concave surface from the peripheral part to the central part at an application temperature of the bonding tool and the degree of flatness of tile concave end pressing surface is in the range of 1 to 5 .mu.m at the application temperature of the bonding tool.
    Type: Grant
    Filed: June 28, 1993
    Date of Patent: December 20, 1994
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Katsuyuki Tanaka, Hideaki Morigami