Patents by Inventor Hideki Moriguchi

Hideki Moriguchi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8833633
    Abstract: There is provided a tool for friction stir welding having excellent wear resistance and chipping resistance. The tool for friction stir welding according to the present invention is a tool for friction stir welding used in friction stir welding processing, wherein the tool for friction stir welding includes a base material, the base material includes a first hard phase and a binder phase, and has a thermal conductivity of 45 W/m·K or less, the first hard phase is formed by WC particles, and the binder phase is formed by an iron group metal and is included in the base material at a volume ratio of 8% by volume or more and 28% by volume or less.
    Type: Grant
    Filed: December 14, 2011
    Date of Patent: September 16, 2014
    Assignees: Sumitomo Electric Industries, Ltd., Osaka University, Osaka Municipal Technical Research Institute
    Inventors: Hiroka Miyazaki, Hideki Moriguchi, Yoshiharu Utsumi, Hidetoshi Fujii, Yoshiaki Morisada
  • Publication number: 20140224859
    Abstract: A friction stir welding tool of the present invention is used for friction stir welding, and includes: a base material; and a coating layer formed on a surface of at least a portion of the base material that is to be caused to contact workpieces during friction stir welding, the base material being formed of a cemented carbide, and the coating layer containing cubic WC1-x and being formed by electrical discharge machining.
    Type: Application
    Filed: February 25, 2013
    Publication date: August 14, 2014
    Inventors: Yoshiharu Utsumi, Hideki Moriguchi
  • Patent number: 8801816
    Abstract: There are provided a cemented carbide high in thermal diffusivity and excellent in wear resistance, and a cutting tool including a base material formed of this cemented carbide. The cemented carbide is a WC based cemented carbide in which a hard phase mainly constituted of WC grains is bound by a binder phase mainly constituted of Co, and is used for a cutting tool. The binder phase is substantially constituted of Co, or Co and Ni. A total content of Co and Ni is not less than 4.5 mass % and not more than 15 mass %. In this cemented carbide, the WC grains have an average diameter of not less than 0.4 ?m and not more than 4 ?m.
    Type: Grant
    Filed: August 11, 2010
    Date of Patent: August 12, 2014
    Assignees: Sumitomo Electric Industries, Ltd., Sumitomo Electric Hardmetal Corp., A.L.M.T. Corp.
    Inventors: Takuya Okuno, Kazuhiro Hirose, Hideki Moriguchi, Akihiko Ikegaya, Kazuo Sasaya, Yoshiharu Yamamoto
  • Publication number: 20140124564
    Abstract: The present invention is directed to a tool for friction stir welding including a base material and a coating layer formed on the base material, wherein the coating layer is formed of two or more layers, and the coating layer as a whole has a thermal permeability of 8000 J/s0.5·m2·K or less, at least one layer of the coating layer includes a hexagonal crystal system and/or an amorphous structure, at least one layer of the coating layer includes a cubic crystal system, and the coating layer has compressive stress.
    Type: Application
    Filed: May 11, 2012
    Publication date: May 8, 2014
    Applicant: Sumitomo Electric Industries, Ltd.
    Inventors: Hideki Moriguchi, Yoshiharu Utsumi
  • Patent number: 8701964
    Abstract: There is provided a tool for friction stir welding, which is capable of promoting temperature rise of materials to be joined during joining to achieve friction stir welding in a short time, is excellent in heat insulating property of a coating layer, and is excellent in oxidation resistance and wear resistance. A tool for friction stir welding according to the present invention is a tool for friction stir welding including a base material and a coating layer formed on the base material, wherein the coating layer is formed of one or more layers, and at least one layer of the coating layer has a thermal permeability of 5000 J/s0.5·m2·K or less.
    Type: Grant
    Filed: December 13, 2010
    Date of Patent: April 22, 2014
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Hideki Moriguchi, Yoshiharu Utsumi, Hiroka Miyazaki
  • Publication number: 20140106177
    Abstract: A friction stir welding tool of the present invention is used for friction stir welding, and includes: a base material; and a coating layer formed on a surface of at least a portion of the base material that is to be caused to contact workpieces during friction stir welding, the coating layer containing cubic WC1-x.
    Type: Application
    Filed: February 25, 2013
    Publication date: April 17, 2014
    Inventors: Yoshiharu Utsumi, Hideki Moriguchi
  • Publication number: 20140084044
    Abstract: There is provided a tool for friction stir welding, which is capable of promoting temperature rise of materials to be joined during joining to achieve friction stir welding in a short time, is excellent in heat insulating property of a coating layer, and is excellent in oxidation resistance and wear resistance. A tool for friction stir welding according to the present invention is a tool for friction stir welding including a base material and a coating layer formed on the base material, wherein the coating layer is formed of one or more layers, and at least one layer of the coating layer has a thermal permeability of 5000 J/s0.5·m2·K or less.
    Type: Application
    Filed: November 25, 2013
    Publication date: March 27, 2014
    Applicant: Sumitomo Electric Industries, Ltd.
    Inventors: Hideki Moriguchi, Yoshiharu Utsumi, Hiroka Miyazaki
  • Publication number: 20130341376
    Abstract: There is provided a tool for friction stir welding having excellent wear resistance and chipping resistance. The tool for friction stir welding according to the present invention is a tool for friction stir welding used in friction stir welding processing, wherein the tool for friction stir welding includes a base material, the base material includes a first hard phase and a binder phase, and has a thermal conductivity of 45 W/m·K or less, the first hard phase is formed by WC particles, and the binder phase is formed by an iron group metal and is included in the base material at a volume ratio of 8% by volume or more and 28% by volume or less.
    Type: Application
    Filed: December 14, 2011
    Publication date: December 26, 2013
    Applicants: Sumitomo Electric Industries, Ltd., Osaka Municipal Technical Research Institute, OSAKA UNIVERSITY
    Inventors: Hiroka Miyazaki, Hideki Moriguchi, Yoshiharu Utsumi, Hidetoshi Fujii, Yoshiaki Morisada
  • Publication number: 20130284793
    Abstract: There is provided a tool for friction stir welding, in which a coating layer is less likely to peel off from a base material and excellent wear resistance is achieved. The tool for friction stir welding according to the present invention includes a base material (BM) and a coating layer. The BM includes a first hard phase (FP) formed by WC particles, a second hard phase (SP) and a binder phase (BP). The SP is formed by a compound of one or more metals selected from Ti, Zr, Hf, Nb, Ta, Cr, Mo, and W and one or more elements selected from nitrogen, carbon, boron, and oxygen, and is included in the BM at a volume ratio of 3% to 30%. The BP is included in the BM at a volume ratio of 8% to 28%. The FP is higher than the SP in terms of volume ratio.
    Type: Application
    Filed: December 14, 2011
    Publication date: October 31, 2013
    Applicants: SUMITOMO ELECTRIC INDUSTRIES, LTD., OSAKA MUNICIPAL TECHNICAL RESEARCH INSTITUTE, OSAKA UNIVERSITY
    Inventors: Hideki Moriguchi, Hiroka Miyazaki, Yoshiharu Utsumi, Hidetoshi Fujii, Yoshiaki Morisada
  • Publication number: 20130264373
    Abstract: There is provided a tool for friction stir welding having excellent wear resistance and chipping resistance. The tool for friction stir welding according to the present invention includes a base material, the base material includes a first hard phase, a second hard phase and a binder phase, the first hard phase is formed by WC particles, the second hard phase is formed by a compound of one or more metals selected from the group consisting of Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, and W and one or more elements selected from the group consisting of nitrogen, carbon, boron, and oxygen, or a solid solution of the compound (except for WC), the binder phase is formed by an iron group metal, and the second hard phase is higher than or identical to the first hard phase in terms of volume ratio.
    Type: Application
    Filed: December 14, 2011
    Publication date: October 10, 2013
    Applicants: SUMITOMO ELECTRIC INDUSTRIES, LTD., OSAKA MUNICIPAL TECHNICAL RESEARCH INSTITUTE, OSAKA UNIVERSITY
    Inventors: Hiroka Miyazaki, Hideki Moriguchi, Yoshiharu Utsumi, Hidetoshi Fujii, Yoshiaki Morisada
  • Publication number: 20130236240
    Abstract: The present joined product is a joined product with a cemented carbide sintered compact serving as a first material to be joined and a cBN sintered compact serving as a second material to be joined, wherein: the first material to be joined and the second material to be joined are joined together via a joining material disposed therebetween and containing titanium (Ti); and a titanium nitride (TiN) compound layer having a thickness of 10-300 nm is produced at an interface between the second material to be joined and the joining material.
    Type: Application
    Filed: November 22, 2011
    Publication date: September 12, 2013
    Applicants: SUMITOMO ELECTRIC INDUSTRIES, LTD., NATIONAL INSTITUTE OF ADVANCED INDUSTRIAL SCIENCE AND TECHNOLOGY, SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Tomoyuki Ishida, Hideki Moriguchi, Takeru Nakashima, Satoru Kukino, Shinichiro Yurugi, Teruhiro Enami, Katsumi Okamura, Yusuke Matsuda, Koji Sano, Keizo Kobayashi, Kimihiro Ozaki
  • Publication number: 20130087604
    Abstract: A friction stir welding tool is provided which allows for excellent wear resistance and high joining strength even in a process of joining difficult-joining materials. A friction stir welding tool of the present invention is used for a friction stir welding process and includes a base material. The base material includes a hard phase and a binder phase. The hard phase includes TiCN. The binder phase is made of an iron group metal. A mass ratio Bs of the binder phase to the base material in a region having a thickness of 20 ?m from a surface of the base material is smaller than a mass ratio Bi of the binder phase to the base material in a region beyond the thickness of 20 ?m from the surface of the base material.
    Type: Application
    Filed: December 27, 2011
    Publication date: April 11, 2013
    Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Hideki Moriguchi, Yoshiharu Utsumi, Hiroka Miyazaki
  • Patent number: 8389108
    Abstract: A surface-coated cutting tool of the present invention includes a substrate and a coated layer formed on the substrate, and the coated layer is a physical-vapor-deposition layer having a thickness of 10 ?m or more. A surface region having a thickness of 1 ?m from a surface of the coated layer includes a first region whose integrated residual stress is a compressive stress and a second region whose integrated residual stress is a tensile stress, and the integrated residual stress of the surface region falls within the range of ?1.5 to 1.5 GPa in any region included in the surface region.
    Type: Grant
    Filed: April 24, 2009
    Date of Patent: March 5, 2013
    Assignees: Sumitomo Electric Industries, Ltd., Sumitomo Electric Hardmetal Corp.
    Inventors: Hideki Moriguchi, Makoto Setoyama, Miki Miyanaga, Junya Okida, Sachiko Koike, Daiji Tabayashi
  • Publication number: 20120248175
    Abstract: There is provided a tool for friction stir welding, which is capable of promoting temperature rise of materials to be joined during joining to achieve friction stir welding in a short time, is excellent in heat insulating property of a coating layer, and is excellent in oxidation resistance and wear resistance. A tool for friction stir welding according to the present invention is a tool for friction stir welding including a base material and a coating layer formed on the base material, wherein the coating layer is formed of one or more layers, and at least one layer of the coating layer has a thermal permeability of 5000 J/s0.5·m2·K or less.
    Type: Application
    Filed: December 13, 2010
    Publication date: October 4, 2012
    Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Hideki Moriguchi, Yoshiharu Utsumi, Hiroka Miyazaki
  • Publication number: 20120144753
    Abstract: There are provided a cemented carbide high in thermal diffusivity and excellent in wear resistance, and a cutting tool including a base material formed of this cemented carbide. The cemented carbide is a WC based cemented carbide in which a hard phase mainly constituted of WC grains is bound by a binder phase mainly constituted of Co, and is used for a cutting tool. The binder phase is substantially constituted of Co, or Co and Ni. A total content of Co and Ni is not less than 4.5 mass % and not more than 15 mass %. In this cemented carbide, the WC grains have an average diameter of not less than 0.4 ?m and not more than 4 ?m.
    Type: Application
    Filed: August 11, 2010
    Publication date: June 14, 2012
    Applicants: SUMITOMO ELECTRIC INDUSTRIES, LTD., A.L.M.T. CORP., SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Takuya Okuno, Kazuhiro Hirose, Hideki Moriguchi, Akihiko Ikegaya, Kazuo Sasaya, Yoshiharu Yamamoto
  • Publication number: 20120034474
    Abstract: A joined product according to the present invention is a joined product including a cemented carbide sintered compact serving as a first material to be joined and a cBN sintered compact or a diamond sintered compact serving as a second material to be joined. The first material to be joined and the second material to be joined are joined by a joining material that forms a liquid phase at a temperature exceeding 800° C. and lower than 1000° C. and that is placed between the first material to be joined and the second material to be joined. The first material to be joined and the second material to be joined are joined by resistance heating and pressing at a pressure of 0.1 to 200 MPa.
    Type: Application
    Filed: May 26, 2010
    Publication date: February 9, 2012
    Applicants: National Institute of Advanced Industrial Science and Technology, Sumitomo Electric Hardmetal Corp, Sumitomo Electric Industries, Ltd.
    Inventors: Kimihiro Ozaki, Keizo Kobayashi, Hideki Moriguchi, Tomoyuki Ishida, Akihiko Ikegaya, Tomohiro Fukaya, Takashi Hirao, Takeru Nakashima, Mitsuo Nishimura, Akio Fujimura
  • Patent number: 8071211
    Abstract: A surface-coated cutting tool according to the present invention includes a base material and a coating film formed on the base material. The coating film includes one or more hard layer and one or more oxygen-rich hard layer. The hard layer is crystalline in its entirety or crystalline with a part thereof being amorphous. The oxygen-rich hard layer and the hard layer are stacked and the oxygen-rich hard layer is amorphous in a region of interface with the hard layer.
    Type: Grant
    Filed: July 18, 2007
    Date of Patent: December 6, 2011
    Assignees: Sumitomo Electric Industries, Ltd., Sumitomo Electric Hardmetal Corp.
    Inventors: Sachiko Koike, Makoto Setoyama, Hideki Moriguchi
  • Patent number: 7901796
    Abstract: A coated cutting tool and its manufacturing method are provided. The coated cutting tool includes a base material and a coating layer formed on a surface of the base material. The coating layer includes an alternate layer having at least one layer of each of an A layer and a B layer stacked one on another alternately. The A layer is made of a nitride containing Al and Cr, and when the total number of metal atoms constituting the A layer is represented as 1, a ratio of the number of Cr atoms is more than 0 and not more than 0.4. The B layer is made of a nitride containing Ti and Al, and when the total number of metal atoms constituting the B layer is represented as 1, a ratio of the number of Al atoms is more than 0 and not more than 0.7.
    Type: Grant
    Filed: December 26, 2005
    Date of Patent: March 8, 2011
    Assignee: Sumitomo Electric Hardmetal Corp.
    Inventors: Haruyo Fukui, Naoya Omori, Shinya Imamura, Hideki Moriguchi, Makoto Setoyama, Akihiko Shibata
  • Publication number: 20110020082
    Abstract: There is provided a joined product suitable as a cutting tool that is fit for high-speed cutting, CVD coating process and the like, and does not cause a reduction in joint strength of a joining layer even if a high temperature exceeding a temperature at which a brazing filler forms the liquid phase is reached during cutting. Specifically, the joined product includes a cemented carbide sintered compact serving as a first material to be joined and a cBN sintered compact or a diamond sintered compact serving as a second material to be joined. The first material to be joined and the second material to be joined are joined by a joining material that does not form a liquid phase at a temperature lower than 1000° C. and that is placed between the first material to be joined and the second material to be joined. The joining is performed by resistance heating and pressing at a pressure of 0.1 to 200 MPa.
    Type: Application
    Filed: March 27, 2009
    Publication date: January 27, 2011
    Applicants: umitomo Electric Industries, Ltd., Sumitomo Electric Hardmetal Corp.
    Inventors: Kimihiro Ozaki, Keizo Kobayashi, Hideki Moriguchi, Tomoyuki Ishida, Akihiko Ikegaya, Nobuyuki Kitagawa
  • Publication number: 20100260561
    Abstract: A surface-coated cutting tool of the present invention includes a substrate and a coated layer formed on the substrate, and the coated layer is a physical-vapor-deposition layer having a thickness of 10 ?m or more. A surface region having a thickness of 1 ?m from a surface of the coated layer includes a first region whose integrated residual stress is a compressive stress and a second region whose integrated residual stress is a tensile stress, and the integrated residual stress of the surface region falls within the range of ?1.5 to 1.5 GPa in any region included in the surface region.
    Type: Application
    Filed: April 24, 2009
    Publication date: October 14, 2010
    Applicants: SUMITOMO ELECTRIC INDUSTRIES, LTD., SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Hideki Moriguchi, Makoto Setoyama, Miki Miyanaga, Junya Okida, Sachiko Koike, Daiji Tabayashi