Abstract: To provide a jig for forming a sealant layer which enables to quickly and accurately form a sealant layer having a required film thickness. The jig includes: a sealant cup 13 that overlays a sealant 28 around a collar 26; a cup holder 12 that determines a position of the sealant cup 13 with respect to a fastener member 24; and a dummy cup 11 that determines a position of the cup holder 12 with respect to the fastener member 24. The cup holder 12 is determined in position with respect to the fastener member 24 by being guided along the dummy cup 11 determined in position with respect to the fastener member 24. The sealant cup 13 is guided along a guide of the cup holder 12 so as to overlay the sealant 28 around the collar 26 after removing the dummy cup 11 from the cup holder 12 determined in position with respect to the fastener member 24.

Abstract: To provide a jig for forming a sealant layer for a lightning protection fastener which enables to quickly and accurately obtain a sealant layer having a required thickness. A guide jig 30 is used to form a sealant layer 29 around a fastener member 24 that passes through and fastens a plurality of members constituting an airframe of an aircraft, the jig including: a cup 31 including a cavity 33 to be filled with an uncured sealant 28; and a guide that is provided within the cavity 33 and engaged with the fastener member 24 so as to match a center axis of the cavity 33 with a center axis of the fastener member 24.

Abstract: An aircraft of the present invention includes an outer panel 4 made of a fiber reinforced plastic material, a support member 5, and a lightning protection fastener 1. The fastener 1 includes a metal fastener body 2 having a shaft portion 10 and a head portion 20, and an insulating member 30 made of an insulating plastic material and mounted to the head portion 20. The portion 20 has a frustoconical-shaped fastener seat surface 211. The panel 4 includes a receiving surface 41 conforming to the fastener seat surface 211. The member 30 includes an insulating seat surface 321 retracted from a plane of the fastener seat surface 211 such that, when a portion 41A of the receiving surface 41 which is opposed to the fastener seat surface 211 is depressed, an insulating seat surface 321 comes into contact with the receiving surface 41.

Abstract: To provide a jig for forming a sealant layer for a lightning protection fastener which enables to quickly and accurately obtain a sealant layer having a required thickness. A guide jig 30 is used to form a sealant layer 29 around a fastener member 24 that passes through and fastens a plurality of members constituting an airframe of an aircraft, the jig including: a cup 31 including a cavity 33 to be filled with an uncured sealant 28; and a guide that is provided within the cavity 33 and engaged with the fastener member 24 so as to match a center axis of the cavity 33 with a center axis of the fastener member 24.

Abstract: To provide a lightning protection fastener or the like, that can reliably seal an arc between the cap and a member such as a wing panel. An end part 30A of a cap 30 on an opening side, the end part 30 A facing a member 22 (or member 21), includes a plane 30d orthogonal to an axis line of the cap 30A and a tapered face 30c formed on an outer circumferential side of the plane 30d. A sealant 34 that spills out of the cap 30A upon mounting the cap 30A is present between the tapered face 30c and a surface 22f of the member 22 (sealant 34S).

Abstract: A method for determining an object of a test for verifying the lightning protection adequacy of a fastening part includes: a structural pattern population generating step of generating a population of structural patterns identified by a combination of a plurality of properties of the fastening part; a section extracting step of extracting those sections which are disposed in a wet area of the aircraft where fuel or fuel vapor is present, from the sections of a fastening member, for each of the structural patterns of the population; a group setting step of setting a group of structural patterns of the same predetermined properties for each of the sections; and a representative pattern selecting step of selecting a representative pattern representative of the group from the structural patterns belonging to the same group. The structural pattern narrowed down through the steps is determined as the test object.

Abstract: A barrier-film forming apparatus that forms a barrier film on an inner face of a container having a concave or convex portion as a processing target, including: a dielectric member having a cavity sized to enclose the container, an external electrode covering an outer circumference of the dielectric member, an exhaust unit installed on an end face of the external electrode on a side where a mouth of the container is located, with an insulating member interposed therebetween, and depressurizing inside of the container through an exhaust pipe, an internal electrode inserted from a side of the exhaust pipe and also serving as a gas blowout unit that blows out medium gas for generating a barrier film into the container, and an electric-field applying unit that applies an electric field for generating exhaust between the external electrode and a ground electrode.

Abstract: An aircraft of the present invention includes an outer panel 4 made of a fiber reinforced plastic material, a support member 5, and a lightning protection fastener 1. The fastener 1 includes a metal fastener body 2 having a shaft portion 10 and a head portion 20, and an insulating member 30 made of an insulating plastic material and mounted to the head portion 20. The portion 20 has a frustoconical-shaped fastener seat surface 211. The panel 4 includes a receiving surface 41 conforming to the fastener seat surface 211. The member 30 includes an insulating seat surface 321 retracted from a plane of the fastener seat surface 211 such that, when a portion 41A of the receiving surface 41 which is opposed to the fastener seat surface 211 is depressed, an insulating seat surface 321 comes into contact with the receiving surface 41.

Abstract: Provided is a coupling structure for airframe components that is capable of ensuring sufficient lightning protection capability. A conductive pattern part 40 made of a conductive material is formed around each fastener member 24 between wing surface panels 21A and 21B. The conductive pattern part 40 is formed, for example, around each of holes 21c and 21d on the plane on which the wing surface panel 21A and the wing surface panel 21B abut against each other. Then, the conductive pattern part 40 is pushed against both the wing surface panel 21A and the wing surface panel 21B by the fastening power of the fastener members 24, whereby electrical conduction between the wing surface panel 21A and the wing surface panel 21B can be achieved.

Abstract: A barrier-film forming apparatus that forms a barrier film on an inner face of a container having a concave or convex portion as a processing target, including: a dielectric member having a cavity sized to enclose the container, an external electrode covering an outer circumference of the dielectric member, an exhaust unit installed on an end face of the external electrode on a side where a mouth of the container is located, with an insulating member interposed therebetween, and depressurizing inside of the container through an exhaust pipe, an internal electrode inserted from a side of the exhaust pipe and also serving as a gas blowout unit that blows out medium gas for generating a barrier film into the container, and an electric-field applying unit that applies an electric field for generating exhaust between the external electrode and a ground electrode.

Abstract: To provide a lightning protection fastener or the like, that can reliably seal an arc between the cap and a member such as a wing panel. An end part 30A of a cap 30 on an opening side, the end part 30 A facing a member 22 (or member 21), includes a plane 30d orthogonal to an axis line of the cap 30A and a tapered face 30c formed on an outer circumferential side of the plane 30d. A sealant 34 that spills out of the cap 30A upon mounting the cap 30A is present between the tapered face 30c and a surface 22f of the member 22 (sealant 34S).

Abstract: To provide a jig for forming a sealant layer which enables to quickly and accurately form a sealant layer having a required film thickness. The jig includes: a sealant cup 13 that overlays a sealant 28 around a collar 26; a cup holder 12 that determines a position of the sealant cup 13 with respect to a fastener member 24; and a dummy cup 11 that determines a position of the cup holder 12 with respect to the fastener member 24. The cup holder 12 is determined in position with respect to the fastener member 24 by being guided along the dummy cup 11 determined in position with respect to the fastener member 24. The sealant cup 13 is guided along a guide of the cup holder 12 so as to overlay the sealant 28 around the collar 26 after removing the dummy cup 11 from the cup holder 12 determined in position with respect to the fastener member 24.

Abstract: A sealant 34 filled into a cap 30A is caused to overflow through both an opening in a first end portion 30a of the cap 30A and a through-hole 40 of the cap 30A when the cap 30A is pressed against a fastener member 25. With regard to the cap 30A, a ratio between inside diameter D1 of the opening on the side of the first end portion 30a and hole diameter D2 of the through-hole 40 in the second end portion 30b is set as follows: 0.10?D2/D1?0.27.

Abstract: In an insulating cover 50A according to the present invention, a dimension of each of an outer-circumferential-side cylindrical part 50c and an inner-circumferential-side cylindrical part 50b fitting in step parts 40 and 41 in an axial direction of a fastener body 25 is set large with respect to a tip covering part 50a covering a tip surface 26a of a fastening member 26. As a result, on an outer circumferential side and an inner circumferential side of the fastening member 26, a distance from a member 22 is sufficiently ensured by the cylindrical part 50b and 50c. The tip covering part 50a is thinner than the cylindrical part 50B and 50c. Therefore, when the fastener body 25 and the fastening member 26 are fastened together, the amount of deformation of the tip covering part 50a in a thickness direction can be made small.

Abstract: Provided is a coupling structure for airframe components that is capable of ensuring sufficient lightning protection capability. A conductive pattern part 40 made of a conductive material is formed around each fastener member 24 between wing surface panels 21A and 21B. The conductive pattern part 40 is formed, for example, around each of holes 21c and 21d on the plane on which the wing surface panel 21A and the wing surface panel 21B abut against each other. Then, the conductive pattern part 40 is pushed against both the wing surface panel 21A and the wing surface panel 21B by the fastening power of the fastener members 24, whereby electrical conduction between the wing surface panel 21A and the wing surface panel 21B can be achieved.

Abstract: A lightning-protection fastener is provided that is capable of reliably preventing peeling off of an insulation layer during the operation of an aircraft and improving the anti-lightning-strike capability and reliability. There is a lightning-protection fastener that fastens a skin of an aircraft and a structural member positioned inside the skin, in which an insulation layer is melt adhered so as to cover one end surface of a head portion and also to mechanically engage with a fastener-side engagement portion (engagement portion) formed on the end surface.

Abstract: Provided is a coupling structure for airframe components that is capable of ensuring sufficient lightning protection capability. A conductive pattern part 40 made of a conductive material is formed around each fastener member 24 between wing surface panels 21A and 21B. The conductive pattern part 40 is formed, for example, around each of holes 21c and 21d on the plane on which the wing surface panel 21A and the wing surface panel 21B abut against each other. Then, the conductive pattern part 40 is pushed against both the wing surface panel 21A and the wing surface panel 21B by the fastening power of the fastener members 24, whereby electrical conduction between the wing surface panel 21A and the wing surface panel 21B can be achieved.

Abstract: A long-life lightning protection fastener or the like to prevent explosion for aircrafts at low cost is provided, the fastener having a light weight, ensuring sufficient lightning protection, and having extremely less failures and high reliability. A ring-shaped ring member 40A made of resin is mounted on a collar 26. This ring member 40A is interposed between a member 22 and the collar 26 and is in intimate contact with both of the member 22 and the collar 26, thereby sealing an interface with the member 22 for sealing and preventing the occurrence of an arc at an outer perimeter edge of the collar 26.

Abstract: A cap (9) that is used in a fixing structure (1) for fixing a plurality of overlaid structural members (3) by means of a fastener (5) inserted into through-holes (3a) formed in the overlaid structural members and a collar (7) fastened onto a distal end (5a) of the fastener protruding from a surface of the structural members and that is disposed so as to surround the distal end of the fastener and the collar. The cap is attached, in a non-engaged state, to the distal end of the fastener and the collar, and a concave groove (9d) that accommodates a sealant (11) to be filled in a space formed between an inner peripheral surface (9e) and the surface of the structural members is formed in the inner peripheral surface.

Abstract: An inner electrode for barrier film formation is an inner electrode for barrier film formation that is inserted inside a plastic container having an opening, supplies a medium gas to the inside of the plastic container, and supplies high frequency power to an outer electrode arranged outside the plastic container, thereby generating discharge plasma on the inner surface of the plastic container to form a barrier film on the inner surface of the plastic container, and that is provided with a gas supply pipe having a gas flow path to supply a medium gas and an insulating member screwed into an end portion of the gas supply pipe to be flush therewith and having a gas outlet communicated with the gas flow path.