Abstract: A mold for a use of making a fuel cell separator comprises: a first flow path forming portion to form a cooling medium flowing path, or to form an oxidizing gas flowing path, or to form a fuel gas flowing path; and an injection gate to shoot out a forming material settled on the first flow path, and/or disposed at near place with the first flow path.

Abstract: A mold for a use of making a fuel cell separator comprises: a first flow path forming portion to form a cooling medium flowing path, or to form an oxidizing gas flowing path, or to form a fuel gas flowing path; and an injection gate to shoot out a forming material settled on the first flow path, and/or disposed at near place with the first flow path.

Abstract: A mold for a use of making a fuel cell separator comprises: a first flow path forming portion to form a cooling medium flowing path, or to form an oxidizing gas flowing path, or to form a fuel gas flowing path; and an injection gate to shoot out a forming material settled on the first flow path, and/or disposed at near place with the first flow path.

Abstract: A mold for a use of making a fuel cell separator comprises: a first flow path forming portion to form a cooling medium flowing path, or to form an oxidizing gas flowing path, or to form a fuel gas flowing path; and an injection gate to shoot out a forming material settled on the first flow path, and/or disposed at near place with the first flow path.

Abstract: An electrolyte membrane-gasket assembly for a fuel cell, including a polymer electrolyte membrane and a gasket, made of a seal material, covering the peripheral portion of the electrolyte membrane, in which the electrolyte membrane has a sequence of a plurality of through-holes in the peripheral portion, and a portion of the gasket covering one surface of the electrolyte membrane and a portion covering the other surface are connected to each other through the through-holes of the electrolyte membrane. This assembly provides a polymer electrolyte fuel cell free from gas cross leakage caused by a detachment of the gasket from the polymer electrolyte membrane. It is preferable to further include catalyst layers carried on both surfaces of the polymer electrolyte membrane, respectively, and protective films covering, respectively, sections spanning from the peripheral portion of each of the catalyst layers to the peripheral portion of the polymer electrolyte membrane.

Abstract: A polymer electrolyte fuel cell in which neither cross leakage nor outward leakage occurs with the application of low clamping pressures. The polymer electrolyte fuel cell a membrane electrode assembly (MEA) including a polymer electrolyte membrane, a gasket covering the periphery of the electrolyte membrane, and an anode and cathode attached to the electrolyte membrane; and conductive separator plates sandwiching the MEA therebetween. The gasket has seal ribs surrounding each of the manifold apertures, the anode and the cathode, as well as seal ribs formed on both sides of each of gas passages connecting the fuel gas manifold apertures with the anode and gas passages connecting the oxidant gas manifold apertures with the cathode. These seal ribs, except for in the gas passages, are pressed against the separator plates by clamping pressure of the cell stack to form gas sealing sections.

Abstract: The present invention provides an electrolyte membrane-gasket assembly for a fuel cell, including a polymer electrolyte membrane and a gasket, made of a seal material, covering the peripheral portion of the electrolyte membrane, in which the electrolyte membrane has a sequence of a plurality of through-holes in the peripheral portion, and a portion of the gasket covering one surface of the electrolyte membrane and a portion covering the other surface are connected to each other through the through-holes of the electrolyte membrane. This assembly provides a polymer electrolyte fuel cell that is free from gas cross leakage caused by a detachment of the gasket from the polymer electrolyte membrane. It is preferable to further include catalyst layers carried on both surfaces of the polymer electrolyte membrane, respectively, and protective films covering, respectively, sections spanning from the peripheral portion of each of the catalyst layers to the peripheral portion of the polymer electrolyte membrane.

Abstract: The present invention provides a polymer electrolyte fuel cell in which neither cross leakage nor outward leakage occurs with the application of low clamping pressures. The polymer electrolyte fuel cell comprises a unit cell, the unit cell comprising: a membrane electrode assembly (MEA) comprising a polymer electrolyte membrane, a gasket covering the periphery of the electrolyte membrane, an anode and a cathode attached to the electrolyte membrane; and conductive separator plates sandwiching the MEA therebetween. The gasket and the separator plates have a pair of manifold apertures for each of fuel gas, oxidant gas and cooling water. The gasket comprises dummy ribs surrounding each of the manifold apertures, and the separator plates have grooves into which each of the dummy ribs is fitted loosely such that there is a clearance therebetween.

Abstract: A method of producing a fuel cell comprising the steps of: (A) molding a separator having a gas flow channel or a cooling water flow channel by injection molding process having a step of injecting a mixture comprising one or more conductive inorganic materials and one or more resins into a mold; (B) producing an assembly comprising an electrolyte and a pair of electrodes sandwiching the electrolyte; and (C) combining the separator with the assembly to produce a fuel cell.