Patents by Inventor Hiroaki HATSUYAMA

Hiroaki HATSUYAMA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11867283
    Abstract: The disclosure is directed to a method of manufacturing a power transmission device that can include forging to form a planetary carrier plate integrated with dog teeth, sintering to form a planetary carrier, and joining the planetary carrier plate to the planetary carrier by brazing the planetary carrier plate to the planetary carrier at support parts arranged in a circumferential direction at a peripheral edge part of the planetary carrier so that the planetary carrier plate is fixed to face the planetary carrier on a side of the planetary carrier where a pinion gear is positioned. The method can further include sintering the planetary carrier plate and the planetary carrier, forming a pinion shaft hole for mounting a pinion shaft that constitutes the pinion gear in the planetary carrier plate and the planetary carrier, and performing high-frequency quenching on the dog teeth of the planetary carrier plate.
    Type: Grant
    Filed: March 31, 2022
    Date of Patent: January 9, 2024
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Koki Hayashi, Hiroaki Hatsuyama
  • Publication number: 20230364720
    Abstract: A brazing paste contain 80% by mass or more and 95% by mass or less of a brazing material; and 5% by mass or more and 20% by mass or less of a binder. The binder contains a solid solvent containing two or more hydroxyl groups and having 5 to 7 carbon atoms, and a liquid solvent.
    Type: Application
    Filed: May 3, 2023
    Publication date: November 16, 2023
    Applicants: SENJU METAL INDUSTRY CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yoshie TACHIBANA, Hiroshi KAWANAGO, Takashi AKAGAWA, Satoshi MASUDA, Masaki SUGIYAMA, Yosuke KAZUMOTO, Hisaya SUGIMOTO, Hiroaki HATSUYAMA
  • Publication number: 20230364721
    Abstract: A brazing paste contain a brazing material in an amount of 80% by mass or more and 95% by mass or less; and a binder in an amount of 5% by mass or more and 20% by mass or less. The brazing material contains a flux in an amount of 2% by mass or more and 5% by mass or less. The binder contains a solid solvent containing two or more hydroxyl groups and having 8 to 10 carbon atoms, and a liquid solvent. When the binder does not contain a thixotropic agent, the liquid solvent is contained in an amount of 68% by mass or more with respect to a total of the binder, and when the binder contains a thixotropic agent, the thixotropic agent is contained in an amount of 11% by mass or less with respect to a total of the binder.
    Type: Application
    Filed: April 24, 2023
    Publication date: November 16, 2023
    Inventors: Yoshie TACHIBANA, Hiroshi KAWANAGO, Takashi AKAGAWA, Satoshi MASUDA, Masaki SUGIYAMA, Yosuke KAZUMOTO, Hisaya SUGIMOTO, Hiroaki HATSUYAMA
  • Publication number: 20220381335
    Abstract: A power transmission device and a method of manufacturing the same capable of shortening a shaft length and improving mountability are provided. A power transmission device according to the present disclosure includes a planetary carrier configured to support a pinion shaft pivotally supporting a pinion gear, rotatably support the pinion gear, and cause the pinion gear to revolve by rotation of the planetary carrier and a planetary carrier plate fixed fo face the planetary carrier on a side where the pinion gear is positioned, and including dog teeth integrally formed with the planetary carrier plate.
    Type: Application
    Filed: March 31, 2022
    Publication date: December 1, 2022
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Koki HAYASHI, Hiroaki HATSUYAMA
  • Publication number: 20200294702
    Abstract: A method for manufacturing a powder magnetic core according to an aspect includes filling a case with a soft magnetic powder obtained by pulverizing a soft magnetic foil having an amorphous structure or a nanocrystal structure, applying at least one of a vibration and a magnetic field to the soft magnetic powder contained in the case and thereby aligning the soft magnetic powder, and injecting a curable resin into the case, impregnating the aligned soft magnetic powder with the curable resin, and then curing the curable resin while deaerating the curable resin under a reduced pressure.
    Type: Application
    Filed: February 7, 2020
    Publication date: September 17, 2020
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kohei ISHII, Masaki SUGIYAMA, Hiroaki HATSUYAMA