Patents by Inventor Hiroji Henmi
Hiroji Henmi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Patent number: 10233793Abstract: The present invention provides a valve seat of a Co-free, sintered iron-based alloy having excellent heat resistance, oxidation resistance and wear resistance, as well as excellent machinability, which is usable for internal combustion engines using a gas fuel. The valve seat is produced by using a prealloy containing 12% or more by mass of Cr in a matrix for, and hard particles having high strength and hardness at high temperatures are used, such that the entire valve seat has a composition comprising by mass 5.0-20.0% of Cr, 0.4-2.0% of Si, 2.0-6.0% of Ni, 5.0-25.0% of Mo, 0.1-5.0% of W, 0.5-5.0% of V, 1.0% or less of Nb, and 0.5-1.5% of C, the balance being Fe and inevitable impurities.Type: GrantFiled: February 10, 2015Date of Patent: March 19, 2019Assignee: KABUSHIKI KAISHA RIKENInventors: Akiko Shimada, Hiroji Henmi
-
Publication number: 20170089228Abstract: The present invention provides a valve seat of a Co-free, sintered iron-based alloy having excellent heat resistance, oxidation resistance and wear resistance, as well as excellent machinability, which is usable for internal combustion engines using a gas fuel. The valve seat is produced by using a prealloy containing 12% or more by mass of Cr in a matrix for, and hard particles having high strength and hardness at high temperatures are used, such that the entire valve seat has a composition comprising by mass 5.0-20.0% of Cr, 0.4-2.0% of Si, 2.0-6.0% of Ni, 5.0-25.0% of Mo, 0.1-5.0% of W, 0.5-5.0% of V, 1.0% or less of Nb, and 0.5-1.5% of C, the balance being Fe and inevitable impurities.Type: ApplicationFiled: February 10, 2015Publication date: March 30, 2017Applicant: KABUSHIKI KAISHA RIKENInventors: Akiko SHIMADA, Hiroji HENMI
-
Patent number: 9359921Abstract: An iron-based sintered alloy valve seat having excellent wear resistance and machinability, which can be used for high-power diesel engines, an intermetallic compound having Vickers hardness Hv of 800-1200 is used, and C and P in the composition of the iron-based sintered valve seat are by mass 1.2-1.6% and 0.80-1.35%, respectively.Type: GrantFiled: July 3, 2013Date of Patent: June 7, 2016Assignee: KABUSHIKI KAISHA RIKENInventors: Kimiaki Hashimoto, Hiroji Henmi
-
Publication number: 20150152753Abstract: To provide an iron-based sintered alloy valve seat having excellent wear resistance and machinability, which can be used for high-power diesel engines, an intermetallic compound having Vickers hardness Hv of 800-1200 is used, and C and P in the composition of the iron-based sintered valve seat are by mass 1.2-1.6% and 0.80-1.35%, respectively.Type: ApplicationFiled: July 3, 2013Publication date: June 4, 2015Applicant: KABUSHIKI KAISHA RIKENInventors: Kimiaki Hashimoto, Hiroji Henmi
-
Patent number: 8844903Abstract: In a valve seat made of an iron-based, composite sintered alloy having hard particles and a solid lubricant dispersed therein to have high wear resistance and good machinability, which is usable in high-power fuel direct injection engines with improved fuel efficiency and low emission, relatively coarse solid lubricant particles in such an amount as not to drastically reduce the strength of a sintered body are dispersed to provide self-lubrication, and as fine solid lubricant particles as not hindering the bonding of matrix particles are dispersed to improve machinability.Type: GrantFiled: February 21, 2011Date of Patent: September 30, 2014Assignee: Kabushiki Kaisha RikenInventors: Rintarou Takahashi, Hiroji Henmi
-
Publication number: 20130291822Abstract: A valve seat of an iron-based sintered alloy having high wear resistance in a wide temperature range, which can be used in direct injection engines with improved fuel efficiency, low emission and high power, is obtained by limiting the amount of a solid lubricant dispersed in the matrix of the valve seat of an iron-based sintered alloy, and dispersing at least two types of hard particles having different hardnesses in the matrix, thereby providing high strength and self-lubrication, as well as improved wear resistance under no lubrication in a wide temperature range.Type: ApplicationFiled: January 20, 2012Publication date: November 7, 2013Applicant: KABUSHIKI KAISHA RIKENInventors: Rintarou Takahashi, Hiroji Henmi, Syuuichi Shikanai
-
Publication number: 20120319026Abstract: In a valve seat made of an iron-based, composite sintered alloy having hard particles and a solid lubricant dispersed therein to have high wear resistance and good machinability, which is usable in high-power fuel direct injection engines with improved fuel efficiency and low emission, relatively coarse solid lubricant particles in such an amount as not to drastically reduce the strength of a sintered body are dispersed to provide self-lubrication, and as fine solid lubricant particles as not hindering the bonding of matrix particles are dispersed to improve machinability.Type: ApplicationFiled: February 21, 2011Publication date: December 20, 2012Inventors: Rintarou Takahashi, Hiroji Henmi
-
Patent number: 7241327Abstract: An iron-based sintered alloy having improved thermal and mechanical strength is provided. The iron-based sintered alloy with dispersed hard particles comprises: a matrix comprising, by weight, 0.4 to 2% silicon (Si), 2 to 12% nickel (Ni), 3 to 12% molybdenum (Mo), 0.5 to 5% chromium (Cr), 0.6 to 4% vanadium (V), 0.1 to 3% niobium (Nb), 0.5 to 2% carbon (C), and the reminder of iron (Fe); and hard particles comprising 60 to 70% molybdenum (Mo), 0.3 to 1% boron (B), 0.1% or less carbon (C), and the reminder of iron (Fe). The hard particles are dispersed in the matrix in an amount in the range of 3 to 20% based on the entire alloy. They are sintered to produce the iron-based sintered alloy. Addition of boron into the ferromolybdenum hard particles enhances the wettability of the ferromolybdenum hard particles to prevent the hard particles from falling off the matrix.Type: GrantFiled: May 10, 2005Date of Patent: July 10, 2007Assignee: Riken CorporationInventors: Hiroji Henmi, Akiyoshi Ishibashi
-
Publication number: 20050252338Abstract: An iron-based sintered alloy having improved thermal and mechanical strength is provided. The iron-based sintered alloy with dispersed hard particles comprises: a matrix comprising, by weight, 0.4 to 2% silicon (Si), 2 to 12% nickel (Ni), 3 to 12% molybdenum (Mo), 0.5 to 5% chromium (Cr), 0.6 to 4% vanadium (V), 0.1 to 3% niobium (Nb), 0.5 to 2% carbon (C), and the reminder of iron (Fe); and hard particles comprising 60 to 70% molybdenum (Mo), 0.3 to 1% boron (B), 0.1% or less carbon (C), and the reminder of iron (Fe). The hard particles are dispersed in the matrix in an amount in the range of 3 to 20% based on the entire alloy. They are sintered to produce the iron-based sintered alloy. Addition of boron into the ferromolybdenum hard particles enhances the wettability of the ferromolybdenum hard particles to prevent the hard particles from falling off the matrix.Type: ApplicationFiled: May 10, 2005Publication date: November 17, 2005Inventors: Hiroji Henmi, Akiyoshi Ishibashi
-
Patent number: 6802883Abstract: An iron-based sintered alloy, which consists of from 0.5 to 5% of Ni, from 0.5 to 4% of Cr, from 0.5 to 2% of C, the balance being Fe and unavoidable impurities, and which has a micro-structure comprising an iron-based matrix containing Ni and a part of Cr as solutes and carbides containing the other part of Cr and dispersed in the matrix. The iron-based sintered alloy is appropriate for use as a valve seat of an internal combustion engine. Wear resistance is maintained at a moderate level while the additive amount of alloying elements is decreased to attain low cost.Type: GrantFiled: March 10, 2003Date of Patent: October 12, 2004Assignee: Kabushiki Kaisha RikenInventors: Hiroji Henmi, Akiyoshi Ishibashi
-
Publication number: 20030230164Abstract: An iron-based sintered alloy, which consists of from 0.5 to 5% of Ni, from 0.5 to 4% of Cr, from 0.5 to 2% of C, the balance being Fe and unavoidable impurities, and which has a micro-structure comprising an iron-based matrix containing Ni and a part of Cr as solutes and carbides containing the other part of Cr and dispersed in the matrix. The iron-based sintered alloy is appropriate for use as a valve seat of an internal combustion engine. Wear resistance is maintained at a moderate level while the additive amount of alloying elements is decreased to attain low cost.Type: ApplicationFiled: March 10, 2003Publication date: December 18, 2003Inventors: Hiroji Henmi, Akiyoshi Ishibashi