Patents by Inventor Hironobu Ichikawa

Hironobu Ichikawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9881806
    Abstract: A method of manufacturing a semiconductor device including a wafer using a plasma etching device which includes a chamber, a chuck provided in the chamber to dispose a wafer to be processed thereon, a focus ring disposed at a peripheral edge portion of the chuck, and a gas supplying mechanism configured to supply various types of gases depending a radial position of the wafer. The method includes: placing a wafer formed with an organic film on the chuck; introducing an etching gas which etches the organic film on the wafer from the process gas supplying mechanism to a central portion of the wafer; introducing an etching inhibiting factor gas having a property of reacting with the etching gas to the peripheral edge portion of the wafer from the gas supplying mechanism; and performing plasma etching on the wafer using the etching gas.
    Type: Grant
    Filed: March 14, 2016
    Date of Patent: January 30, 2018
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Takayuki Katsunuma, Masanobu Honda, Kazuhiro Kubota, Hironobu Ichikawa
  • Patent number: 9793134
    Abstract: A method of concurrently etching a first region in which silicon oxide films and silicon nitride films are alternately stacked and a second region including the silicon oxide film having a thickness larger than a thickness of the silicon oxide film of the first region is provided. The method includes generating plasma of a first processing gas containing a fluorocarbon gas and a hydrofluorocarbon gas within a processing vessel of a plasma processing apparatus into which a processing target object is carried; and generating plasma of a second processing gas containing a hydrogen gas, a hydrofluorocarbon gas and a nitrogen gas within the processing vessel of the plasma processing apparatus. Further, the generating of the plasma of the first processing gas and the generating of the plasma of the second processing gas are repeated alternately.
    Type: Grant
    Filed: March 25, 2016
    Date of Patent: October 17, 2017
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Yusuke Saitoh, Hironobu Ichikawa
  • Patent number: 9613824
    Abstract: The etching method of one embodiment includes a first step of generating a plasma of a first processing gas containing a fluorocarbon gas and a hydrofluorocarbon gas in a processing container of a plasma processing apparatus, and a second step of generating a plasma of a second processing gas containing a hydrofluorocarbon gas and a nitrogen gas in the processing container. In the method, sequences each including the first step and the second step are performed. The plasma is continuously generated over the execution period for the first step and the execution period for the second step. In the second step, a ratio of the flow rate of a hydrogen gas to the flow rate of the second processing gas is set to be small in a period immediately before the execution period for the first step and a period immediately after the execution period for the first step.
    Type: Grant
    Filed: May 10, 2016
    Date of Patent: April 4, 2017
    Assignee: Tokyo Electron Limited
    Inventors: Yusuke Saitoh, Hironobu Ichikawa, Isao Tafusa
  • Publication number: 20160336191
    Abstract: The etching method of one embodiment includes a first step of generating a plasma of a first processing gas containing a fluorocarbon gas and a hydrofluorocarbon gas in a processing container of a plasma processing apparatus, and a second step of generating a plasma of a second processing gas containing a hydrofluorocarbon gas and a nitrogen gas in the processing container. In the method, sequences each including the first step and the second step are performed. The plasma is continuously generated over the execution period for the first step and the execution period for the second step. In the second step, a ratio of the flow rate of a hydrogen gas to the flow rate of the second processing gas is set to be small in a period immediately before the execution period for the first step and a period immediately after the execution period for the first step.
    Type: Application
    Filed: May 10, 2016
    Publication date: November 17, 2016
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Yusuke SAITOH, Hironobu ICHIKAWA, Isao TAFUSA
  • Publication number: 20160293439
    Abstract: A method of concurrently etching a first region in which silicon oxide films and silicon nitride films are alternately stacked and a second region including the silicon oxide film having a thickness larger than a thickness of the silicon oxide film of the first region is provided. The method includes generating plasma of a first processing gas containing a fluorocarbon gas and a hydrofluorocarbon gas within a processing vessel of a plasma processing apparatus into which a processing target object is carried; and generating plasma of a second processing gas containing a hydrogen gas, a hydrofluorocarbon gas and a nitrogen gas within the processing vessel of the plasma processing apparatus. Further, the generating of the plasma of the first processing gas and the generating of the plasma of the second processing gas are repeated alternately.
    Type: Application
    Filed: March 25, 2016
    Publication date: October 6, 2016
    Inventors: Yusuke Saitoh, Hironobu Ichikawa
  • Publication number: 20160196981
    Abstract: A method of manufacturing a semiconductor device including a wafer using a plasma etching device which includes a chamber, a chuck provided in the chamber to dispose a wafer to be processed thereon, a focus ring disposed at a peripheral edge portion of the chuck, and a gas supplying mechanism configured to supply various types of gases depending a radial position of the wafer. The method includes: placing a wafer formed with an organic film on the chuck; introducing an etching gas which etches the organic film on the wafer from the process gas supplying mechanism to a central portion of the wafer; introducing an etching inhibiting factor gas having a property of reacting with the etching gas to the peripheral edge portion of the wafer from the gas supplying mechanism; and performing plasma etching on the wafer using the etching gas.
    Type: Application
    Filed: March 14, 2016
    Publication date: July 7, 2016
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Takayuki KATSUNUMA, Masanobu HONDA, Kazuhiro KUBOTA, Hironobu ICHIKAWA
  • Patent number: 9318340
    Abstract: A method of manufacturing a semiconductor device including a wafer using a plasma etching device which includes a chamber, a chuck provided in the chamber to dispose a wafer to be processed thereon, a focus ring disposed at a peripheral edge portion of the chuck, and a gas supplying mechanism configured to supply various types of gases depending a radial position of the wafer. The method includes: placing a wafer formed with an organic film on the chuck; introducing an etching gas which etches the organic film on the wafer from the process gas supplying mechanism to a central portion of the wafer; introducing an etching inhibiting factor gas having a property of reacting with the etching gas to the peripheral edge portion of the wafer from the gas supplying mechanism; and performing plasma etching on the wafer using the etching gas.
    Type: Grant
    Filed: October 25, 2012
    Date of Patent: April 19, 2016
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Takayuki Katsunuma, Masanobu Honda, Kazuhiro Kubota, Hironobu Ichikawa
  • Patent number: 9147580
    Abstract: A plasma etching method for plasma etching, in a processing chamber, an antireflection film laminated on an organic film formed on a substrate by using an etching mask made of a resist film formed on the antireflection film, the plasma etching method includes: depositing a Si-containing compound on the etching mask made of the resist film by using plasma of Si-containing gas in the processing chamber; and etching the antireflection film in a state where the Si-containing compound is deposited on the etching mask.
    Type: Grant
    Filed: April 1, 2013
    Date of Patent: September 29, 2015
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Takayuki Katsunuma, Masanobu Honda, Hironobu Ichikawa, Jin Kudo
  • Patent number: 9087676
    Abstract: A plasma processing method includes forming a silicon oxide film on a surface of a member provided within a chamber with plasma of a silicon-containing gas without oxygen while controlling a temperature of the member to be lower than a temperature of another member; performing a plasma process on a target object loaded into the chamber with plasma of a processing gas after the silicon oxide film is formed on the surface of the member; and removing the silicon oxide film from the surface of the member with plasma of a fluorine-containing gas after the target object on which the plasma process is performed is unloaded to an outside of the chamber.
    Type: Grant
    Filed: January 14, 2014
    Date of Patent: July 21, 2015
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Takayuki Katsunuma, Masanobu Honda, Hironobu Ichikawa
  • Publication number: 20140273486
    Abstract: A method of manufacturing a semiconductor device including a wafer using a plasma etching device which includes a chamber, a chuck provided in the chamber to dispose a wafer to be processed thereon, a focus ring disposed at a peripheral edge portion of the chuck, and a gas supplying mechanism configured to supply various types of gases depending a radial position of the wafer. The method includes: placing a wafer formed with an organic film on the chuck; introducing an etching gas which etches the organic film on the wafer from the process gas supplying mechanism to a central portion of the wafer; introducing an etching inhibiting factor gas having a property of reacting with the etching gas to the peripheral edge portion of the wafer from the gas supplying mechanism; and performing plasma etching on the wafer using the etching gas.
    Type: Application
    Filed: October 25, 2012
    Publication date: September 18, 2014
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Takayuki Katsunuma, Masanobu Honda, Kazuhiro Kubota, Hironobu Ichikawa
  • Publication number: 20140197135
    Abstract: A plasma processing method includes forming a silicon oxide film on a surface of a member provided within a chamber with plasma of a silicon-containing gas without oxygen while controlling a temperature of the member to be lower than a temperature of another member; performing a plasma process on a target object loaded into the chamber with plasma of a processing gas after the silicon oxide film is formed on the surface of the member; and removing the silicon oxide film from the surface of the member with plasma of a fluorine-containing gas after the target object on which the plasma process is performed is unloaded to an outside of the chamber.
    Type: Application
    Filed: January 14, 2014
    Publication date: July 17, 2014
    Inventors: Takayuki Katsunuma, Masanobu Honda, Hironobu Ichikawa
  • Patent number: 8557706
    Abstract: A substrate processing method that forms an opening, which has a size that fills the need for downsizing a semiconductor device and is to be transferred to an amorphous carbon film, in a photoresist film of a substrate to be processed. Deposit is accumulated on a side wall surface of the opening in the photoresist film using plasma produced from a deposition gas having a gas attachment coefficient S of 0.1 to 1.0 so as to reduce the opening width of the opening.
    Type: Grant
    Filed: December 20, 2011
    Date of Patent: October 15, 2013
    Assignee: Tokyo Electron Limited
    Inventors: Masanobu Honda, Hironobu Ichikawa
  • Publication number: 20130267094
    Abstract: A plasma etching method for plasma etching, in a processing chamber, an antireflection film laminated on an organic film formed on a substrate by using an etching mask made of a resist film formed on the antireflection film, the plasma etching method includes: depositing a Si-containing compound on the etching mask made of the resist film by using plasma of Si-containing gas in the processing chamber; and etching the antireflection film in a state where the Si-containing compound is deposited on the etching mask.
    Type: Application
    Filed: April 1, 2013
    Publication date: October 10, 2013
    Applicant: Tokyo Electron Limited
    Inventors: Takayuki KATSUNUMA, Masanobu HONDA, Hironobu ICHIKAWA, Jin KUDO
  • Publication number: 20120094495
    Abstract: A substrate processing method that forms an opening, which has a size that fills the need for downsizing a semiconductor device and is to be transferred to an amorphous carbon film, in a photoresist film of a substrate to be processed. Deposit is accumulated on a side wall surface of the opening in the photoresist film using plasma produced from a deposition gas having a gas attachment coefficient S of 0.1 to 1.0 so as to reduce the opening width of the opening.
    Type: Application
    Filed: December 20, 2011
    Publication date: April 19, 2012
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Masanobu HONDA, Hironobu Ichikawa
  • Patent number: 8105949
    Abstract: A substrate processing method that forms an opening, which has a size that fills the need for downsizing a semiconductor device and is to be transferred to an amorphous carbon film, in a photoresist film of a substrate to be processed. Deposit is accumulated on a side wall surface of the opening in the photoresist film using plasma produced from a deposition gas having a gas attachment coefficient S of 0.1 to 1.0 so as to reduce the opening width of the opening.
    Type: Grant
    Filed: June 29, 2009
    Date of Patent: January 31, 2012
    Assignee: Tokyo Electron Limited
    Inventors: Masanobu Honda, Hironobu Ichikawa
  • Publication number: 20100081287
    Abstract: A dry etching method includes: mounting a silicon substrate in a processing chamber; generating a plasma by discharging an etching gas in the processing chamber; and etching the silicon substrate by the plasma. The etching gas is a gaseous mixture including a Cl2 gas and one of an O2 gas, a rare gas, a HBr gas, a CF4 gas, and a SF6 gas.
    Type: Application
    Filed: September 28, 2009
    Publication date: April 1, 2010
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Masanobu HONDA, Shoichiro Matsuyama, Masahiro Ito, Hironobu Ichikawa
  • Patent number: 7682544
    Abstract: A method of fabricating a photovoltaic panel is disclosed which is formed by arranging a number of granular photovoltaic devices in an array and forming the array into the shape of a panel from a transparent resin and includes each photovoltaic device having a part protruding from the resin.
    Type: Grant
    Filed: June 27, 2005
    Date of Patent: March 23, 2010
    Assignee: Fuji Machine Mfg. Co., Ltd.
    Inventors: Koichi Asai, Kazutoshi Sakai, Hironobu Ichikawa, Mitsuo Morishita, Shunji Yoshikane
  • Publication number: 20100009542
    Abstract: A substrate processing method that forms an opening, which has a size that fills the need for downsizing a semiconductor device and is to be transferred to an amorphous carbon film, in a photoresist film of a substrate to be processed. Deposit is accumulated on a side wall surface of the opening in the photoresist film using plasma produced from a deposition gas having a gas attachment coefficient S of 0.1 to 1.0 so as to reduce the opening width of the opening.
    Type: Application
    Filed: June 29, 2009
    Publication date: January 14, 2010
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Masanobu Honda, Hironobu Ichikawa
  • Publication number: 20060000503
    Abstract: A method of fabricating a photovoltaic panel is disclosed which is formed by arranging a number of granular photovoltaic devices in an array and forming the array into the shape of a panel from a transparent resin and includes each photovoltaic device having a part protruding from the resin.
    Type: Application
    Filed: June 27, 2005
    Publication date: January 5, 2006
    Inventors: Koichi Asai, Kazutoshi Sakai, Hironobu Ichikawa, Mitsuo Morishita, Shunji Yoshikane
  • Publication number: 20050121813
    Abstract: An object of the present invention is to form suitable spherical convex lens on the surfaces of spherical or granular photovoltaic devices in an easy and cost-effective method even when the photovoltaic devices have variations in the size and shape. To achieve the object, the invention is a method in which are carried out immersing the photovoltaic device in a liquid resin and lifting the photovoltaic device, thereby causing the liquid resin to adhere to the surface of the photovoltaic device, and hardening the liquid resin adherent to the surface of the photovoltaic device, thereby forming a resin lens on the surface of the photovoltaic device. Since a spherical convex lens is formed on the surface of the photovoltaic device by surface tension of the resin liquid, a suitable spherical convex lens can be formed on the surface of the photovoltaic device and the photovoltaic device can be positioned at the center of the lens even when the photovoltaic devices have variations in the size and shape.
    Type: Application
    Filed: October 1, 2004
    Publication date: June 9, 2005
    Inventors: Koichi Asai, Kazutoshi Sakai, Kazuya Suzuki, Shunji Yoshikane, Hironobu Ichikawa