Patents by Inventor Hironobu IWASAKI

Hironobu IWASAKI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10717397
    Abstract: An interior part having high mechanical strength while having a stitch pattern penetrating a base-material layer is provided. Furthermore, a method for manufacturing an interior part that improves strength of the base-material layer and enhances sewing compatibility is provided. The interior part includes a skin layer joined to one surface of a base-material layer. The base-material layer contains reinforcing fibers and a thermoplastic resin binding the reinforcing fibers. A thread sewn between an opposite surface of the base-material layer with respect to the one surface and a design surface of the skin layer forms a stitch pattern provided on the design surface. A sewn area of the base-material layer is thicker than the periphery. The method includes a shaping step of shaping a fiber-reinforced board in which the thermoplastic resin is softened and forming an area to be sewn thicker than the periphery by releasing compression.
    Type: Grant
    Filed: September 14, 2017
    Date of Patent: July 21, 2020
    Assignee: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventors: Hironobu Iwasaki, Tamotsu Nagaya
  • Patent number: 10676044
    Abstract: An interior part having high mechanical strength while having a stitch pattern penetrating a base-material layer is provided. A manufacturing method that improves strength of the base-material layer and enhances sewing compatability is also provided. The interior part includes a skin layer joined to a base-material layer. The base-material layer includes reinforcing fibers and a thermoplastic resin. A thread sewn between the base-material layer and a design surface of the skin layer forms a stitch pattern provided on the design surface. A needle hole of the base-material layer is blocked at least at one of an opening on the base-material layer and a hole inside. The method includes shaping a fiber-reinforced board in which the thermoplastic resin is softened, and blocking at least one of the opening of the needle hole and the hole inside.
    Type: Grant
    Filed: September 14, 2017
    Date of Patent: June 9, 2020
    Assignee: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventor: Hironobu Iwasaki
  • Publication number: 20180079372
    Abstract: An interior part having high mechanical strength while having a stitch pattern penetrating a base-material layer is provided. Furthermore, a method for manufacturing an interior part that improves strength of the base-material layer and enhances sewing compatibility is provided. The interior part includes a skin layer joined to one surface of a base-material layer. The base-material layer contains reinforcing fibers and a thermoplastic resin binding the reinforcing fibers. A thread sewn between an opposite surface of the base-material layer with respect to the one surface and a design surface of the skin layer forms a stitch pattern provided on the design surface. A sewn area of the base-material layer is thicker than the periphery. The method includes a shaping step of shaping a fiber-reinforced board in which the thermoplastic resin is softened and forming an area to be sewn thicker than the periphery by releasing compression.
    Type: Application
    Filed: September 14, 2017
    Publication date: March 22, 2018
    Applicant: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventors: Hironobu IWASAKI, Tamotsu NAGAYA
  • Publication number: 20180079371
    Abstract: An interior part having high mechanical strength while having a stitch pattern penetrating a base-material layer is provided. A manufacturing method that improves strength of the base-material layer and enhances sewing compatability is also provided. The interior part includes a skin layer joined to a base-material layer. The base-material layer includes reinforcing fibers and a thermoplastic resin. A thread sewn between the base-material layer and a design surface of the skin layer forms a stitch pattern provided on the design surface. A needle hole of the base-material layer is blocked at least at one of an opening on the base-material layer and a hole inside. The method includes shaping a fiber-reinforced board in which the thermoplastic resin is softened, and blocking at least one of the opening of the needle hole and the hole inside.
    Type: Application
    Filed: September 14, 2017
    Publication date: March 22, 2018
    Applicant: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventor: Hironobu IWASAKI