Patents by Inventor Hiroshi Hayashibara

Hiroshi Hayashibara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10801432
    Abstract: An engine control device is provided, which includes an oxidation catalyst provided in an exhaust passage to oxidize unburned fuel within exhaust gas, a NOx catalyst provided integrally with or downstream of the oxidation catalyst, a PM filter provided in the exhaust passage downstream of the oxidation catalyst to capture fine particulate matter within the exhaust gas, a fuel injector, and a controller. When the particulate matter is accumulated by a given amount, the controller starts a PM filter regeneration control to remove the particulate matter, and after this control is started and when the accumulation amount decreases by a given amount, the controller starts a NOx catalyst regeneration control to switch between a first state in which an air-fuel ratio of the exhaust gas is a stoichiometric air-fuel ratio or less and a second state in which the air-fuel ratio is higher than the stoichiometric air-fuel ratio.
    Type: Grant
    Filed: January 31, 2019
    Date of Patent: October 13, 2020
    Assignee: Mazda Motor Corporation
    Inventors: Hiroyuki Nishimura, Hiroshi Hayashibara, Goro Tsuboi, Hiroshi Yamada, Yoshiyuki Sato, Yoshio Mizuta
  • Publication number: 20190242312
    Abstract: An engine control device is provided, which includes an oxidation catalyst provided in an exhaust passage to oxidize unburned fuel within exhaust gas, a NOx catalyst provided integrally with or downstream of the oxidation catalyst, a PM filter provided in the exhaust passage downstream of the oxidation catalyst to capture fine particulate matter within the exhaust gas, a fuel injector, and a controller. When the particulate matter is accumulated by a given amount, the controller starts a PM filter regeneration control to remove the particulate matter, and after this control is started and when the accumulation amount decreases by a given amount, the controller starts a NOx catalyst regeneration control to switch between a first state in which an air-fuel ratio of the exhaust gas is a stoichiometric air-fuel ratio or less and a second state in which the air-fuel ratio is higher than the stoichiometric air-fuel ratio.
    Type: Application
    Filed: January 31, 2019
    Publication date: August 8, 2019
    Inventors: Hiroyuki Nishimura, Hiroshi Hayashibara, Goro Tsuboi, Hiroshi Yamada, Yoshiyuki Sato, Yoshio Mizuta
  • Patent number: 10309328
    Abstract: An exhaust emission control system of an engine is provided, which includes a NOx catalyst disposed in an exhaust passage for storing NOx within exhaust gas when an air-fuel ratio of the exhaust gas is lean, and reducing the stored NOx when the air-fuel ratio is approximately stoichiometric or rich. A processor executes a NOx reduction controlling module for performing, when the NOx stored amount exceeds a given amount, a NOx reduction control in which a fuel injector performs a post injection of fuel to continuously control the air-fuel ratio to a target ratio so that the stored NOx is reduced to be below a given amount, the target air-fuel ratio being a ratio at which the stored NOx is reducible, the post injection causing the injected fuel to combust inside a cylinder, the execution of the control permitted when an engine load is within a medium load range.
    Type: Grant
    Filed: July 7, 2017
    Date of Patent: June 4, 2019
    Assignee: Mazda Motor Corporation
    Inventors: Takayuki Yamaguchi, Takashi Tanaka, Kota Matsue, Hiroshi Hayashibara, Yoshiaki Tomita, Kaoru Yamada, Masayuki Tetsuno, Daishi Ikeda, Kazunori Hirasawa, Masanobu Kanno
  • Publication number: 20180017003
    Abstract: An exhaust emission control system of an engine is provided, which includes a NOx catalyst disposed in an exhaust passage for storing NOx within exhaust gas when an air-fuel ratio of the exhaust gas is lean, and reducing the stored NOx when the air-fuel ratio is approximately stoichiometric or rich. A processor executes a NOx reduction controlling module for performing, when the NOx stored amount exceeds a given amount, a NOx reduction control in which a fuel injector performs a post injection of fuel to continuously control the air-fuel ratio to a target ratio so that the stored NOx is reduced to be below a given amount, the target air-fuel ratio being a ratio at which the stored NOx is reducible, the post injection causing the injected fuel to combust inside a cylinder, the execution of the control permitted when an engine load is within a medium load range.
    Type: Application
    Filed: July 7, 2017
    Publication date: January 18, 2018
    Inventors: Takayuki Yamaguchi, Takashi Tanaka, Kota Matsue, Hiroshi Hayashibara, Yoshiaki Tomita, Kaoru Yamada, Masayuki Tetsuno, Daishi Ikeda, Kazunori Hirasawa, Masanobu Kanno
  • Patent number: 8670918
    Abstract: This disclosure provides a method of controlling a diesel engine, which includes executing a premix combustion pattern fuel injection containing one or more injections at a first timing, while introducing an amount of EGR gas according to an operating condition of the engine into a cylinder, when an engine load is low, to operate in a premix combustion mode, executing a diffusion combustion pattern fuel injection containing one or more injections at a second timing that is later than the first timing, when the engine load is high, to operate in a diffusion combustion mode, and executing a diffusion combustion pattern fuel injection at a third timing that is later than the second timing, while introducing the amount of EGR gas according to the operating condition of the engine into the cylinder, when shifting from the diffusion combustion mode to the premix combustion mode with a decrease in engine load.
    Type: Grant
    Filed: June 23, 2011
    Date of Patent: March 11, 2014
    Assignee: Mazda Motor Corporation
    Inventors: Shinichi Morinaga, Daisuke Shimo, Hiroshi Hayashibara, Kenji Tanimura
  • Publication number: 20110320108
    Abstract: This disclosure provides a method of controlling a diesel engine, which includes executing a premix combustion pattern fuel injection containing one or more injections at a first timing, while introducing an amount of EGR gas according to an operating condition of the engine into a cylinder, when an engine load is low, to operate in a premix combustion mode, executing a diffusion combustion pattern fuel injection containing one or more injections at a second timing that is later than the first timing, when the engine load is high, to operate in a diffusion combustion mode, and executing a diffusion combustion pattern fuel injection at a third timing that is later than the second timing, while introducing the amount of EGR gas according to the operating condition of the engine into the cylinder, when shifting from the diffusion combustion mode to the premix combustion mode with a decrease in engine load.
    Type: Application
    Filed: June 23, 2011
    Publication date: December 29, 2011
    Applicant: MAZDA MOTOR CORPORATION
    Inventors: Shinichi Morinaga, Daisuke Shimo, Hiroshi Hayashibara, Kenji Tanimura
  • Patent number: 6990949
    Abstract: To suppress deposition of fuel injected at an early timing on a wall surface for preventing the degradation in fuel efficiency and increase in the amount of harmful components in an exhaust gas, in a direct-injection diesel engine which controls the injector to cause a combustion configuration dominated by the compressive ignition of the premixture while the engine is in the premixed combustion region defined on a low load side. When fuel is injected at an early timing to form the premixture, at least one of the pulse width to be inputted into the injector and the fuel pressure is or are adjusted according to the change in the injection timing, and corrected according to the intake air temperature or the intake pressure. If an allowable pulse width is insufficient to inject fuel in the amount corresponding to a target torque, fuel is injected in a divided manner.
    Type: Grant
    Filed: March 27, 2003
    Date of Patent: January 31, 2006
    Assignee: Mazda Motor Corporation
    Inventors: Motoshi Kataoka, Hiroshi Hayashibara, Yasuyuki Terazawa, Tomoaki Saito
  • Patent number: 6964256
    Abstract: To optimize an ignition timing of premixture for improving fuel efficiency regardless of significant change in an EGR ratio or a fluctuation in temperature of recirculated exhaust gas and temperature in a combustion chamber, there is provided a control apparatus for a diesel engine which controls an injector extending into the combustion chamber to execute a main-injection for injecting fuel and increasing the EGR ratio, so as to attain the premixed compressive ignition combustion while the engine is in the premixed combustion region on the low load side. Just before or after a cool flame reaction occurs in the mixture formed by the main-injection, an auxiliary-injection is executed so that the latent heat of vaporization of the fuel decreases the temperature of the mixture to delay the ignition to a timing near TDC. The auxiliary-injection amount is adjusted according to the estimated value of EGR ratio or the change in the crank angular velocity to optimize the ignition timing of the mixture.
    Type: Grant
    Filed: March 27, 2003
    Date of Patent: November 15, 2005
    Assignee: Mazda Motor Corporation
    Inventors: Motoshi Kataoka, Yasuyuki Terazawa, Hiroshi Hayashibara, Tomoaki Saito
  • Publication number: 20030230276
    Abstract: To optimize an ignition timing of premixture for improving fuel efficiency regardless of significant change in an EGR ratio or a fluctuation in temperature of recirculated exhaust gas and temperature in a combustion chamber, there is provided a control apparatus for a diesel engine which controls an injector extending into the combustion chamber to execute a main-injection for injecting fuel and increasing the EGR ratio, so as to attain the premixed compressive ignition combustion while the engine is in the premixed combustion region on the low load side. Just before or after a cool flame reaction occurs in the mixture formed by the main-injection, an auxiliary-injection is executed so that the latent heat of vaporization of the fuel decreases the temperature of the mixture to delay the ignition to a timing near TDC. The auxiliary-injection amount is adjusted according to the estimated value of EGR ratio or the change in the crank angular velocity to optimize the ignition timing of the mixture.
    Type: Application
    Filed: March 27, 2003
    Publication date: December 18, 2003
    Applicant: Mazda Motor Corporation
    Inventors: Motoshi Kataoka, Yasuyuki Terazawa, Hiroshi Hayashibara, Tomoaki Saito
  • Publication number: 20030217732
    Abstract: To suppress deposition of fuel injected at an early timing on a wall surface for preventing the degradation in fuel efficiency and increase in the amount of harmful components in an exhaust gas, in a direct-injection diesel engine which controls the injector to cause a combustion configuration dominated by the compressive ignition of the premixture while the engine is in the premixed combustion region defined on a low load side. When fuel is injected at an early timing to form the premixture, at least one of the pulse width to be inputted into the injector and the fuel pressure is or are adjusted according to the change in the injection timing, and corrected according to the intake air temperature or the intake pressure. If an allowable pulse width is insufficient to inject fuel in the amount corresponding to a target torque, fuel is injected in a divided manner.
    Type: Application
    Filed: March 27, 2003
    Publication date: November 27, 2003
    Inventors: Motoshi Kataoka, Hiroshi Hayashibara, Yasuyuki Terazawa, Tomoaki Saito