Patents by Inventor Hiroshi Urayama

Hiroshi Urayama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220162072
    Abstract: An object of the present disclosure is to provide a method of recycling carbon fibers that allows efficiently obtaining carbon fibers suitable for reuse. An embodiment is the method of recycling carbon fibers that includes: preparing a carbon fiber reinforced plastic molded product containing a carbon fiber reinforced plastic containing a carbon fiber and a resin; performing a process of at least one of a heating process or an ultraviolet irradiation process on the carbon fiber reinforced plastic molded product; and removing the resin after the process from the carbon fiber by injecting a first liquid to at least the carbon fiber of the carbon fiber reinforced plastic molded product after the process.
    Type: Application
    Filed: October 15, 2021
    Publication date: May 26, 2022
    Inventor: Hiroshi URAYAMA
  • Patent number: 10167378
    Abstract: A processing method according to the present embodiment is a processing method of a fiber containing resin in which fibers are contained in a matrix resin. The processing method includes: a step of thermal decomposition of the matrix resin in the fiber containing resin; and a step of stirring a resulting fibers bundle in solvent after the thermal decomposition. At the time of the thermal decomposition, the matrix resin may be carbonized in a dry distillation-carbonization furnace, for example.
    Type: Grant
    Filed: April 2, 2015
    Date of Patent: January 1, 2019
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiroshi Urayama, Takahiro Takeuchi, Keiichiro Oshima, Ippei Noda
  • Publication number: 20150284541
    Abstract: A processing method according to the present embodiment is a processing method of a fiber containing resin in which fibers are contained in a matrix resin. The processing method includes: a step of thermal decomposition of the matrix resin in the fiber containing resin; and a step of stirring a resulting fibers bundle in solvent after the thermal decomposition. At the time of the thermal decomposition, the matrix resin may be carbonized in a dry distillation-carbonization furnace, for example.
    Type: Application
    Filed: April 2, 2015
    Publication date: October 8, 2015
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiroshi URAYAMA, Takahiro TAKEUCHI, Keiichiro OSHIMA, Ippei NODA
  • Publication number: 20150275382
    Abstract: A manufacturing method of a joint panel includes: joining an outer panel to an inner panel by applying an adhesive to an outer edge of the outer panel; performing electrodeposition coating on a surface of the outer panel of the joint panel in which the outer panel is joined to the inner panel; and burning, onto the outer panel, a coating film formed on the surface of the outer panel by the electrodeposition coating. The adhesive used herein is a room temperature curing adhesive that does not flow at the time of the burning.
    Type: Application
    Filed: April 1, 2015
    Publication date: October 1, 2015
    Applicants: LORD CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiroshi URAYAMA, Masaki NITTA, Kazuhito TANAKA, Yukio TSUKADA
  • Publication number: 20140356053
    Abstract: Provided are a method for connecting members together that can easily form a connection structure, which has about the same high level of connection strength over the entire range of a position of superposition, in a short time, and a connection structure. The method is a method for connecting two or more members together, at least one of which is a fiber reinforced resin member containing a thermoplastic resin and also containing a reinforcing fiber material that serves as a heating element in the thermoplastic resin, at a position of superposition. The method includes pressing the members against each other while heating the members at a position of superposition using one of induction heating or dielectric heating and thus melting the thermoplastic resin with heat generated from the fiber material that serves as the heating element, thereby connecting the members together.
    Type: Application
    Filed: December 20, 2011
    Publication date: December 4, 2014
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Hiroshi Urayama
  • Patent number: 8790425
    Abstract: The object of the present invention is to provide a method for aggregating and separating algae dispersed in a liquid efficiently. According to the present invention, a method for aggregating and separating algae dispersed in a liquid, which comprises adding an alkaline inorganic aggregating agent to the liquid at pH of 2.0 to 4.0 in which algae are dispersed, followed by adding a cationic polymer aggregating agent, is provided. Further, according to the present invention, a method for producing biofuel utilizing algae is provided.
    Type: Grant
    Filed: March 25, 2011
    Date of Patent: July 29, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Hiroshi Urayama, Minoru Kurata, Hiroaki Fukuda
  • Publication number: 20110239531
    Abstract: The object of the present invention is to provide a method for aggregating and separating algae dispersed in a liquid efficiently. According to the present invention, a method for aggregating and separating algae dispersed in a liquid, which comprises adding an alkaline inorganic aggregating agent to the liquid at pH of 2.0 to 4.0 in which algae are dispersed, followed by adding a cationic polymer aggregating agent, is provided. Further, according to the present invention, a method for producing biofuel utilizing algae is provided.
    Type: Application
    Filed: March 25, 2011
    Publication date: October 6, 2011
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiroshi URAYAMA, Minoru Kurata, Hiroaki Fukuda
  • Patent number: 7988905
    Abstract: The invention provides a method for manufacturing a molded woody article, which includes compression molding a base material containing wood fibers, polylactic acid fibers and an inorganic filler at a temperature not less than a melting point of the polylactic acid fibers, and maintaining the molded base material at a temperature close to a crystallization temperature of the polylactic acid fibers for a desired period of time, thereby crystallizing the polylactic acid fibers. In the molding step, the base material is entirely deformed and molded into a desired shape while the polylactic acid fibers are melted, and in the crystallizing step, the polylactic acid fibers are solidified, thereby producing the molded article. In the crystallizing step, polylactic acid crystallizes rapidly and reliably utilizing the inorganic filler as a crystal nucleating agent.
    Type: Grant
    Filed: March 17, 2005
    Date of Patent: August 2, 2011
    Assignees: Toyota Boshoku Kabushiki Kaisha, Toyota Jidosha Kabushiki Kaisha
    Inventors: Masanori Hashiba, Hideki Kawashiri, Takashi Inoh, Hisashi Okuyama, Hiroshi Urayama, Katsuhiko Mochizuki, Yuhei Maeda
  • Patent number: 7416779
    Abstract: To provide a fiberboard capable of reducing a load on the environment at all states of producing, using, and abolishing and moreover having a high degree of bending strength and a high bending-strength retention rate at high temperature and high humidity so as to be usable for an automobile interior material or building material and a fiber-board producing method. The fiberboard is formed by mixing natural fiber with polylactic acid resin serving as a binder and has an apparent density of 0.2 g/cm3.
    Type: Grant
    Filed: September 17, 2003
    Date of Patent: August 26, 2008
    Assignees: Toyota Auto Body Co. Ltd., Toyota Boshoku Co. Ltd., Toray Industries, Inc., Toyota Tsusho Corporation, Toyota Jidosha Kabushiki Kaisha
    Inventors: Masanori Hashiba, Takehiro Kato, Kousuke Tamaki, Osamu Mito, Kazuya Matsumura, Tomomichi Fujiyama, Yuhei Maeda, Eiji Sugiyama, Takashi Inoh, Hiroshi Urayama, Hisashi Okuyama
  • Publication number: 20070176315
    Abstract: A method is provided for manufacturing a molded woody article. The method includes compression molding a base material containing wood fibers, polylactic acid fibers and an inorganic filler at a temperature not less than a melting point of said polylactic acid fibers, and maintaining said molded base material at a temperature close to a crystallization temperature of said polylactic acid fibers for a desired period of time, thereby crystallizing the polylactic acid fibers. In the molding step, the base material is entirely deformed and molded into a desired shape while the polylactic acid fibers are melted, and in the crystallizing step, the polylactic acid fibers are solidified, thereby producing the molded article. In the crystallizing step, polylactic acid crystallizes rapidly and reliably utilizing the inorganic filler as a crystal nucleating agent. Polylactic acid crystallizes from portions contacting the wood fibers.
    Type: Application
    Filed: March 17, 2005
    Publication date: August 2, 2007
    Inventors: Masanori Hashiba, Hideki Kawashiri, Takashi Inoh, Hisashi Okuyama, Hiroshi Urayama, Katsuhiko Mochizuki, Yuhei Maeda
  • Patent number: 7084192
    Abstract: The polylactic acid composite material of the present invention comprises a polylactic acid, a low molecular weight compound which has an amide group, and a layered clay mineral that is organically modified by means of an organic onium salt. As a result, a polylactic acid composite material that has a sufficiently rapid crystallization rate, and that is superior in terms of heat resistance, moldability and mold release characteristics can be obtained.
    Type: Grant
    Filed: July 15, 2003
    Date of Patent: August 1, 2006
    Assignees: Kabushiki Kaisha Toyota Chuo Kankyusho, Toyota Jidosha Kabushiki Kaisha
    Inventors: Makoto Ouchi, Hirotaka Okamoto, Mitsuru Nakano, Hisato Takeuchi, Arimitsu Usuki, Takeshi Kanamori, Hiroshi Urayama, Hisashi Okuyama, Takashi Inou, Yasumitsu Isobe
  • Publication number: 20050001358
    Abstract: A polylactic acid-based resin composition is provided from which molded articles with a high heat resistance and high impact strength can be molded with improved moldability. Also provided is a heat-resistant polylactic acid-based resin molded article manufactured from the polylactic acid-based resin composition, as well as a process for manufacturing such a heat-resistant molded article. A polylactic acid-based resin composition comprising 0.01 to 5.0 parts by weight of a metal phosphate and 0.01 to 5.0 parts by weight of a basic inorganic aluminum compound, each serving as a nucleating agent, with respect to 100 parts by weight of a polylactic acid-based polymer. The polylactic acid-based resin composition is melted and filled a mold of a molding machine set in a temperature range of not more than the crystallization-initiating point nor less than the glass transition point, as measured by a differential scanning calorimeter (DSC), to be molded the composition under crystallizing.
    Type: Application
    Filed: December 18, 2002
    Publication date: January 6, 2005
    Inventors: Kenji Nakazawa, Etsuo Tobita, Toshinori Yukino, Hiroshi Urayama, Takeshi Kanamori, Hisashi Okuyama
  • Publication number: 20040096623
    Abstract: To provide a fiberboard capable of reducing a load on the environment at all states of producing, using, and abolishing and moreover having a high degree of bending strength and a high bending-strength retention rate at high temperature and high humidity so as to be usable for an automobile interior material or building material and a fiber-board producing method. The fiberboard is formed by mixing natural fiber with polylactic acid resin serving as a binder and has an apparent density of 0.2 g/cm3.
    Type: Application
    Filed: September 17, 2003
    Publication date: May 20, 2004
    Inventors: Masanori Hashiba, Takehiro Kato, Kousuke Tamaki, Osamu Mito, Kazuya Matsumura, Tomomichi Fujiyama, Yuhei Maeda, Eiji Sugiyama, Takashi Inoh, Hiroshi Urayama, Hisashi Okuyama
  • Publication number: 20040054051
    Abstract: The polylactic acid composite material of the present invention comprises a polylactic acid, a low molecular weight compound which has an amide group, and a layered clay mineral that is organically modified by means of an organic onium salt. As a result, a polylactic acid composite material that has a sufficiently rapid crystallization rate, and that is superior in terms of heat resistance, moldability and mold release characteristics can be obtained.
    Type: Application
    Filed: July 15, 2003
    Publication date: March 18, 2004
    Applicants: Kabushiki Kaisha Toyota Chuo Kenkyusho, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Makoto Ouchi, Hirotaka Okamoto, Mitsuru Nakano, Hisato Takeuchi, Arimitsu Usuki, Takeshi Kanamori, Hiroshi Urayama, Hisashi Okuyama, Takashi Inou, Yasumitsu Isobe
  • Patent number: 6399197
    Abstract: The object of the present invention is to provide a monofilament which has sufficient mechanical strength to be practically used also as a string for rackets and which is excellent in workability. Disclosed is a monofilament which is formed by extruding a material prepared by blending mainly a polylactic acid type polymer (A) and an aliphatic polyester (B) other than polylactic acid, and drawing the extruded material. This could be used as a racket string which has a tenacity-elongation curve similar to that of natural gut and is excellent in water resistance and heat resistance.
    Type: Grant
    Filed: April 26, 2000
    Date of Patent: June 4, 2002
    Assignees: Shimadzu Corporation, Gosen Co., Ltd.
    Inventors: Takeshi Kanamori, Hiroshi Urayama, Yoshiyuki Ohara, Tameyuki Nagano
  • Publication number: 20010051692
    Abstract: The present invention provides a resin composition comprising polylactic acid and aliphatic polyester carbonate, which has practically adequate heal-resistance temperature, moldability, thermostability, solvent resistance and high mechanical strength, as well as a molded article thereof. In the resin composition, the Vicat softening point is 60° C. or more, the tensile modulus of elasticity is 0.9 GPa or more, the modulus in flexure is 0.6 GPa or more, and the mixing ratio of polylactic acid (A) and aliphatic polyester carbonate (B), in terms of the ratio of (A)/(B) by weight, is 95/5 to 5/95.
    Type: Application
    Filed: July 16, 2001
    Publication date: December 13, 2001
    Applicant: Shimadzu Corporation
    Inventors: Takeshi Kanamori, Hiroshi Urayama, Kyohei Takakuwa, Makoto Nakamura, Yasuo Teraya, Sakae Shimotsuma
  • Patent number: 6262184
    Abstract: The present invention provides a resin composition comprising polylactic acid and aliphatic polyester carbonate, which has practically adequate heat-resistance temperature, moldability, thermostability, solvent resistance and high mechanical strength, as well as a molded article thereof. In the resin composition, the Vicat softening point is 60° C. or more, the tensile modulus of elasticity is 0.9 GPa or more, the modulus in flexure is 0.6 GPa or more, and the mixing ratio of polylactic acid (A) and aliphatic polyester carbonate (B), in terms of the ratio of (A)/(B) by weight, is 95/5 to 5/95. Further, the present invention provides a biodegradable injection-molded article having improvements in mechanical characteristics and impact resistance and superior disposal properties, particularly having strength enough to make it usable as a headgear material for use in helmets.
    Type: Grant
    Filed: September 30, 1999
    Date of Patent: July 17, 2001
    Assignees: Shimadzu Corporation, Mitsubishi Gas Chemical Company, Inc., Starlite Co., Ltd.
    Inventors: Takeshi Kanamori, Hiroshi Urayama, Kyohei Takakuwa, Makoto Nakamura, Yasuo Teraya, Sakae Shimotsuma