Patents by Inventor Hiroyuki Horimura
Hiroyuki Horimura has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11319854Abstract: A catalytic device that can increase the durability of a catalyst support with holes is provided. A flat plate and a corrugated plate have a plurality of holes, a joint area between the flat plate and the corrugated plate is provided in a first upstream area including one end of a catalyst support, and a joint area between the catalyst support and an outer cylinder is provided in a second upstream area that includes the first upstream area and is wider than the first upstream area in the direction of an axis.Type: GrantFiled: August 1, 2019Date of Patent: May 3, 2022Assignees: HONDA MOTOR CO., LTD., VITESCO TECHNOLOGIES GMBHInventors: Hiroyuki Horimura, Kosaku Ito, Francois Jayat, Daiji Kawaguchi, Kazuhisa Maeda, Sven Seifert, Michael Voit
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Patent number: 11273409Abstract: Provided is a catalyst device that makes it possible to efficiently purify exhaust gas. A catalyst device that comprises: a carrier that is formed by stacking and rolling a metal-foil-shaped flat plate and a metal-foil-shaped corrugated plate and that carries a catalyst; and an outer cylinder that houses the carrier and supports the carrier such that one end part of the carrier is oriented toward an exhaust gas upstream side and another end part of the carrier is oriented toward an exhaust gas downstream side. The flat plate and the corrugated plate have a plurality of holes and are covered by a coating film that includes a catalyst substance. The coating film that covers the downstream side of the holes is thicker than the coating film that covers the upstream side of the holes.Type: GrantFiled: August 6, 2019Date of Patent: March 15, 2022Assignee: HONDA MOTOR CO., LTD.Inventors: Kazuhisa Maeda, Hiromitsu Takeda, Hiroyuki Horimura
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Patent number: 11208932Abstract: Provided is a catalyst device that can equalize the strength of a carrier in the direction of the flow of exhaust gas. According to the present invention, a flat plate and a corrugated plate have a plurality of holes. When the flat plate and the corrugated plate are in a flat state before being made into a carrier, the plurality of holes form: a plurality of first rows that run along a first direction that is parallel to the axial direction of the carrier; and a plurality of second rows that run along a second direction that is orthogonal to the first direction. As seen from the second direction, the holes in one second row and the holes in the other second row of adjacent second rows have portions that overlap each other.Type: GrantFiled: August 6, 2019Date of Patent: December 28, 2021Assignee: HONDA MOTOR CO., LTD.Inventors: Kazuhisa Maeda, Hiroyuki Horimura, Toshiaki Kimura
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Publication number: 20210310396Abstract: Provided is a catalyst device that can equalize the strength of a carrier in the direction of the flow of exhaust gas. According to the present invention, a flat plate (52) and a corrugated plate (54) have a plurality of holes (64). When the flat plate (52) and the corrugated plate (54) are in a flat state before being made into a carrier (42), the plurality of holes (64) form: a plurality of first rows (66) that run along a first direction (D1) that is parallel to the axial direction of the carrier (42); and a plurality of second rows (68) that run along a second direction (D2) that is orthogonal to the first direction (D1). As seen from the second direction (D2), the holes (64) in one second row (68) and the holes (64) in the other second row (68) of adjacent second rows (68) have portions (64p) that overlap each other.Type: ApplicationFiled: August 6, 2019Publication date: October 7, 2021Inventors: Kazuhisa Maeda, Hiroyuki Horimura, Toshiaki Kimura
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Publication number: 20210291113Abstract: Provided is a catalyst device that makes it possible to efficiently purify exhaust gas. A catalyst device that comprises: a carrier that is formed by stacking and rolling a metal-foil-shaped flat plate and a metal-foil-shaped corrugated plate and that carries a catalyst; and an outer cylinder that houses the carrier and supports the carrier such that one end part of the carrier is oriented toward an exhaust gas upstream side and another end part of the carrier is oriented toward an exhaust gas downstream side. The flat plate and the corrugated plate have a plurality of holes and are covered by a coating film that includes a catalyst substance. The coating film that covers the downstream side of the holes is thicker than the coating film that covers the upstream side of the holes.Type: ApplicationFiled: August 6, 2019Publication date: September 23, 2021Inventors: Kazuhisa Maeda, Hiromitsu Takeda, Hiroyuki Horimura
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Publication number: 20210222604Abstract: A catalytic device that can increase the durability of a catalyst support with holes is provided. A flat plate (52) and a corrugated plate (54) have a plurality of holes (64), a joint area between the flat plate (52) and the corrugated plate (54) is provided in a first upstream area (70) including one end (42a) of a catalyst support (42), and a joint area between the catalyst support (42) and an outer cylinder (44) is provided in a second upstream area (72) that includes the first upstream area (70) and is wider than the first upstream area (70) in the direction of an axis.Type: ApplicationFiled: August 1, 2019Publication date: July 22, 2021Inventors: Hiroyuki Horimura, Kosaku Ito, Francois Jayat, Daiji Kawaguchi, Kazuhisa Maeda, Sven Seifert, Michael Voit
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Patent number: 10022705Abstract: To reduce an OSC material, while maintaining necessary OSC capacity; and to improve heat resistance and reactivity of a precious metal. Proposed is an exhaust gas purifying catalyst which comprises a first catalyst layer that is formed on the surface of a substrate that is formed of a ceramic or a metal, and a second catalyst layer that is formed on the upper side of the first catalyst layer. The first catalyst layer comprises a precious metal, an OSC material and an alumina, and the OSC material and the alumina are comprised at a mass ratio of OSC material:alumina=1:7 to 1:3. The second catalyst layer comprises a precious metal, an OSC material and an alumina, and the OSC material and the alumina are comprised at a mass ratio of OSC material:alumina=1:1 to 10:0.Type: GrantFiled: October 21, 2015Date of Patent: July 17, 2018Assignees: HONDA MOTOR CO., LTD., Mitsui Mining & Smelting Co., Ltd.Inventors: Toshiaki Kimura, Hiroyuki Horimura, Takumi Yamaguchi, Takeshi Endo, Akihiro Iimuro, Ryoichi Oshima, Ohki Houshito, Yunosuke Nakahara
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Patent number: 9737850Abstract: Provided is a novel palladium catalyst capable of efficiently purifying carbon monoxide (CO) and total hydrocarbons (THC) under a fuel-rich atmosphere even when palladium (Pd) is used as a catalyst active component. Proposed is a palladium monolayer catalyst for an exhaust gas from a saddle-riding-type vehicle, which is an exhaust gas purification catalyst for a saddle-riding-type vehicle to be installed in an exhaust gas passage in an internal combustion engine. The palladium monolayer catalyst includes a substrate, and a catalyst layer that has the form of a monolayer and contains palladium acting as a catalyst active component, an inorganic porous body acting as a catalyst carrier, ceria (CeO2) particles acting as a promoter component, and barium.Type: GrantFiled: September 12, 2012Date of Patent: August 22, 2017Assignees: Honda Motor Co., Ltd., Mitsui Mining & Smelting Co., Ltd.Inventors: Toshiaki Kimura, Hiroyuki Horimura, Akiko Koga, Motoki Ito, Masateru Tsuji, Takashi Wakabayashi, Yosuke Shibata, Yunosuke Nakahara, Kiyotaka Yasuda
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Publication number: 20170232425Abstract: To reduce an OSC material, while maintaining necessary OSC capacity; and to improve heat resistance and reactivity of a precious metal. Proposed is an exhaust gas purifying catalyst which comprises a first catalyst layer that is formed on the surface of a substrate that is formed of a ceramic or a metal, and a second catalyst layer that is formed on the upper side of the first catalyst layer. The first catalyst layer comprises a precious metal, an OSC material and an alumina, and the OSC material and the alumina are comprised at a mass ratio of OSC material:alumina=1:7 to 1:3. The second catalyst layer comprises a precious metal, an OSC material and an alumina, and the OSC material and the alumina are comprised at a mass ratio of OSC material:alumina=1:1 to 10:0.Type: ApplicationFiled: October 21, 2015Publication date: August 17, 2017Applicants: HONDA MOTOR CO., LTD., Mitsui Mining & Smelting Co., Ltd.Inventors: Toshiaki KIMURA, Hiroyuki HORIMURA, Takumi YAMAGUCHI, Takeshi ENDO, Akihiro IIMURO, Ryoichi OSHIMA, Ohki HOUSHITO, Yunosuke NAKAHARA
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Patent number: 9120084Abstract: A heat-resistant protective layer having heat resistance than a catalyst layer and permeability which allows an exhaust gas to be supplied to the catalyst layer is formed on a surface of the catalyst layer.Type: GrantFiled: January 6, 2014Date of Patent: September 1, 2015Assignee: HONDA MOTOR CO., LTD.Inventors: Toshiaki Kimura, Hiroyuki Horimura, Takeshi Endo
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Patent number: 9057311Abstract: A metal honeycomb structure includes planar and corrugated sheets brazed together at first and second joining portions made of brazing materials applied to the corrugated sheet. The first and second joining portions are located proximate exhaust inlet and outlet of the honeycomb structure. The honeycomb further includes a joining strip joined to a metal outer tube. The joining strip is made of a brazing material applied to an inner wall of the metal outer tube. The second joining portion overlaps the joining strip and has a brazing length larger than a brazing length of the first joining portion which does not overlap the joining strip.Type: GrantFiled: March 30, 2012Date of Patent: June 16, 2015Assignees: HONDA MOTOR CO., LTD., GOSHI GIKEN CO., LTD.Inventors: Hiroyuki Horimura, Daiji Kawaguchi, Satoru Suwa, Katsuhiro Iwane, Takafumi Kozaiku
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Publication number: 20150086434Abstract: Provided is a novel palladium catalyst capable of efficiently purifying carbon monoxide (CO) and total hydrocarbons (THC) under a fuel-rich atmosphere even when palladium (Pd) is used as a catalyst active component. Proposed is a palladium monolayer catalyst for an exhaust gas from a saddle-riding-type vehicle, which is an exhaust gas purification catalyst for a saddle-riding-type vehicle to be installed in an exhaust gas passage in an internal combustion engine. The palladium monolayer catalyst includes a substrate, and a catalyst layer that has the form of a monolayer and contains palladium acting as a catalyst active component, an inorganic porous body acting as a catalyst carrier, ceria (CeO2) particles acting as a promoter component, and barium.Type: ApplicationFiled: September 12, 2012Publication date: March 26, 2015Applicants: MITSUI MINING & SMELTING CO., LTD., HONDA MOTOR CO., LTD.Inventors: Toshiaki Kimura, Hiroyuki Horimura, Akiko Koga, Motoki Ito, Masateru Tsuji, Takashi Wakabayashi, Yosuke Shibata, Yunosuke Nakahara, Kiyotaka Yasuda
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Publication number: 20140242406Abstract: A heat-resistant protective layer having heat resistance than a catalyst layer and permeability which allows an exhaust gas to be supplied to the catalyst layer is formed on a surface of the catalyst layer.Type: ApplicationFiled: January 6, 2014Publication date: August 28, 2014Applicant: HONDA MOTOR CO., LTD.Inventors: Toshiaki KIMURA, Hiroyuki HORIMURA, Takeshi ENDO
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Patent number: 8668890Abstract: Aspects of the invention relate to a method of treating a gas stream generated by a motorcycle, the method comprising: contacting a gas stream containing hydrocarbons, carbon monoxide and nitrogen oxides and generated by a motorcycle under both rich and lean engine operating conditions with a base metal catalyst composition, thereby removing at least a part of the hydrocarbons, carbon monoxide and nitrogen oxides in gas stream. The base metal catalyst composition comprises a support including at least 10% by weight of reducible ceria, and about 3 to about 7 wt % MnO and about 8 to about 22 wt % CuO on the reducible ceria support. The base metal catalyst composition is effective to promote a steam reforming reaction of hydrocarbons and a water gas shift reaction to provide H2 as a reductant to abate NOx.Type: GrantFiled: April 22, 2013Date of Patent: March 11, 2014Assignee: BASF CorporationInventors: Pascaline Harrison Tran, Xinsheng Liu, Ye Liu, Michael P. Galligan, Qinglin Zhang, Hiroyuki Horimura, Akiko Iwasa
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Publication number: 20130323145Abstract: Aspects of the invention relate to a method of treating a gas stream generated by a motorcycle, the method comprising: contacting a gas stream containing hydrocarbons, carbon monoxide and nitrogen oxides and generated by a motorcycle under both rich and lean engine operating conditions with a base metal catalyst composition, thereby removing at least a part of the hydrocarbons, carbon monoxide and nitrogen oxides in gas stream. The base metal catalyst composition comprises a support including at least 10% by weight of reducible ceria, and about 3 to about 7 wt % MnO and about 8 to about 22 wt % CuO on the reducible ceria support. The base metal catalyst composition is effective to promote a steam reforming reaction of hydrocarbons and a water gas shift reaction to provide H2 as a reductant to abate NOx.Type: ApplicationFiled: April 22, 2013Publication date: December 5, 2013Applicants: HONDA MOTOR CO., LTD., BASF CorporationInventors: Pascaline Harrison Tran, Xinsheng Liu, Ye Liu, Michael P. Galligan, Qinglin Zhang, Hiroyuki Horimura, Akiko Iwasa
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Patent number: 8293032Abstract: A process which can make a titanium alloy bolt at ambient temperature is disclosed. A Ti—Fe—O alloy is used as a material. It has a screw thread formed thereon by drawing and rolling.Type: GrantFiled: March 29, 2006Date of Patent: October 23, 2012Assignees: Honda Motor Co., Ltd., Meira Co., Ltd.Inventors: Hiroyuki Horimura, Kosuke Doi, Hideaki Sumitomo
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Publication number: 20120247076Abstract: A metal honeycomb structure includes planar and corrugated sheets brazed together at first and second joining portions made of brazing materials applied to the corrugated sheet. The first and second joining portions are located proximate exhaust inlet and outlet of the honeycomb structure. The honeycomb further includes a joining strip joined to a metal outer tube. The joining strip is made of a brazing material applied to an inner wall of the metal outer tube. The second joining portion overlaps the joining strip and has a brazing length larger than a brazing length of the first joining portion which does not overlap the joining strip.Type: ApplicationFiled: March 30, 2012Publication date: October 4, 2012Applicants: GOSHI GIKEN CO., LTD., HONDA MOTOR CO., LTD.Inventors: Hiroyuki HORIMURA, Daiji KAWAGUCHI, Satoru SUWA, Katsuhiro IWANE, Takafumi KOZAIKU
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Patent number: 7803236Abstract: To provide a valve spring retainer made of titanium, capable of reduction in raw material cost and processing cost, a valve spring retainer is formed out of a titanium alloy raw material composed of 0.8 wt %?Fe?1.2 wt %, 0.24 wt %?O?0.32 wt %, 0.02 wt %?N?0.05 wt %, and balance Ti containing unavoidable impurities through cold forging.Type: GrantFiled: March 30, 2005Date of Patent: September 28, 2010Assignee: Honda Motor Co., Ltd.Inventors: Hiroyuki Horimura, Kosuke Doi
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Patent number: 7600499Abstract: A lightweight and high-strength valve lifter is excellent in wear resistance and sliding properties. The valve lifter is made of a titanium alloy having a hardened layer on the top surface thereof, on which a cam is caused to slide. The hardened layer is composed of an ?-case and an oxygen diffusion layer under the ?-case. The ?-case 22 is formed in a thickness of not less than 3 ?m and not more than 15 ?m. The oxygen diffusion layer has a thickness of not less than 10 ?m. The hardened layer on the top surface of the valve lifter is formed by oxidation treatment in a furnace at a temperature of not less than 600° C. An outermost oxide layer 21 formed on the ?-case as a result of the oxidation treatment is removed.Type: GrantFiled: March 29, 2006Date of Patent: October 13, 2009Assignees: Honda Motor Co., Ltd., Tanaka Seimitsu Kogyo Co., Ltd.Inventors: Hiroyuki Horimura, Kosuke Doi, Masaya Takata
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Patent number: 7308760Abstract: A valve lifter and a method of manufacture thereof is provided in which sliding properties of a cam on a cam-contacting sliding surface in an upper surface of a valve lifter are improved by forming the cam-contacting sliding surface as a concave surface to permit retention of lubricating oil therein. The cam-contacting sliding surface is integrally provided in an outer wall of an upper part of a valve lifter. The cam-contacting sliding surface is formed as a concave surface to provide better retention of the lubricating oil. The concave sliding surface is formed during high temperature oxidation of the valve lifter by permitting the natural slumping down of the upper part due to its own weight under the gravity.Type: GrantFiled: March 14, 2006Date of Patent: December 18, 2007Assignee: Honda Motor Co., Ltd.Inventors: Hiroyuki Horimura, Kosuke Doi