Patents by Inventor Hiroyuki Nakaima

Hiroyuki Nakaima has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10267299
    Abstract: A double-headed piston type swash plate compressor includes a rotation shaft, a housing, a swash plate, two cylinder bores, a double-headed piston, and two shoes. The double-headed piston includes two shoe holders, a neck, two heads, and two coupling portions. Each of the coupling portions includes an outer portion and an inner portion. A direction orthogonal to both of an opposing direction of the inner portion and the outer portion and the axial direction of the double-headed piston is referred to as a widthwise direction. The neck is larger in the widthwise direction than in the opposing direction so that the neck is deformable in the opposing direction. Each of the two coupling portions has a width that is less than or equal to a width of the neck. The inner portion includes a narrow portion. The narrow portion is at least partially located closer to the head than the shoe holder in the inner portion.
    Type: Grant
    Filed: February 24, 2017
    Date of Patent: April 23, 2019
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Hiromichi Ogawa, Shinya Yamamoto, Hiroyuki Nakaima, Takahiro Suzuki
  • Patent number: 10145370
    Abstract: A double-headed piston type swash plate compressor includes a rotation shaft, a housing, a swash plate, two cylinder bores, a double-headed piston, and two shoes. The double-headed piston includes two shoe holders, a neck, two heads, and two coupling portions. Each of the coupling portions includes an outer portion and an inner portion. A direction orthogonal to both of an opposing direction of the inner portion and the outer portion and the axial direction of the double-headed piston is referred to as a widthwise direction. The inner portion includes a narrow portion and a wide portion. The wide portion projects out of the narrow portion in the widthwise direction and has a larger width than the narrow portion. An outer surface of the wide portion is slidable on a wall surface of the corresponding cylinder bore when the double-headed piston reciprocates in the cylinder bores.
    Type: Grant
    Filed: February 24, 2017
    Date of Patent: December 4, 2018
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Hiromichi Ogawa, Shinya Yamamoto, Hiroyuki Nakaima, Takahiro Suzuki
  • Patent number: 9964102
    Abstract: A variable displacement compressor includes a swash plate, a housing and a displacement control valve. The housing has a crank chamber where the swash plate is disposed, a discharge chamber and a suction chamber. The housing has plural bolt holes and is formed by separate members fastened together by plural bolts inserted through the bolt holes. The displacement control valve has a first valve member movable to connect the crank chamber and the discharge chamber, controlling the position of the first valve member to vary compressor displacement. The displacement control valve has a valve chamber and a second valve member serving to connect the crank chamber and the suction chamber in the valve chamber. The valve chamber is connected to the crank chamber by a drain passage part of which serves as the bolt hole located at the lowest of the plural bolt holes when the compressor is installed.
    Type: Grant
    Filed: February 19, 2014
    Date of Patent: May 8, 2018
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Hisaya Kondo, Hiroyuki Nakaima, Naoki Koeda
  • Patent number: 9903352
    Abstract: A swash plate type variable displacement compressor includes a housing in which a suction chamber, a discharge chamber, a swash plate chamber, and a cylinder bore are formed, a drive shaft, a swash plate, an actuator, and a control mechanism that controls the actuator. A pressure regulation chamber is formed in the housing. The actuator includes a control pressure chamber. The control mechanism includes a control passage that connects together the discharge chamber, the pressure regulation chamber, and the control pressure chamber, and a control valve that, by adjusting the degree of opening of the control passage, changes the pressure in the control pressure chamber to allow the movable body to move. Refrigerant in the discharge chamber flows into the control pressure chamber via the pressure regulation chamber. The pressure regulation chamber functions as a muffler that reduces the pulsation of the refrigerant.
    Type: Grant
    Filed: November 1, 2013
    Date of Patent: February 27, 2018
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Hiroyuki Nakaima, Shinya Yamamoto, Takahiro Suzuki, Masaki Ota, Kazunari Honda, Kei Nishii, Yusuke Yamazaki
  • Patent number: 9850886
    Abstract: A variable displacement swash-plate compressor includes an actuator that changes the inclination angle of a swash plate. The actuator includes a movable body that moves along a drive shaft axis. The movable body includes an acting portion that pushes the swash plate. The swash plate includes a receiving portion that contacts and is pushed by the acting portion. The acting portion and the receiving portion contact each other at an acting position. A bottom dead center associated part for positioning the piston at a bottom dead center is defined on the swash plate. When the drive shaft and the acting position are viewed from a direction that is perpendicular to a top dead center plane containing the top dead center associated part and the drive shaft axis, the acting position is defined at a position overlapping with the drive shaft regardless of the inclination angle.
    Type: Grant
    Filed: November 20, 2015
    Date of Patent: December 26, 2017
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Hiroyuki Nakaima, Kengo Sakakibara, Yusuke Yamazaki, Hideharu Yamashita, Shinya Yamamoto
  • Patent number: 9784259
    Abstract: In a compressor of the present invention, a first acting portion and a second acting portion are formed at a rear end of a first cylinder portion of a movable body. The first and the second acting portions are formed by stepping across a top dead center surface, and are plane-symmetrical with respect to the top dead center surface. Further, an affected portion is formed on a front surface of a swash plate. The first and the second acting portions and the affected portion are located eccentrically to a top dead center position corresponding portion side from a drive shaft axis.
    Type: Grant
    Filed: March 12, 2015
    Date of Patent: October 10, 2017
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Shinya Yamamoto, Hiroyuki Nakaima, Kengo Sakakibara, Yusuke Yamazaki
  • Publication number: 20170284381
    Abstract: A double-headed piston type swash plate compressor includes a rotation shaft, a housing, a swash plate, two cylinder bores, a double-headed piston, and two shoes. The double-headed piston includes two shoe holders, a neck, two heads, and two coupling portions. At least one of the two coupling portions includes a load receiving portion. The load receiving portion is configured to receive bending load that is applied from the swash plate to the double-headed piston and acts toward an inner side in the radial direction. The load receiving portion is separated from the wall surface of the cylinder bore when load applied to the double-headed piston is less than a specific threshold value. The load receiving portion abuts against the inner wall of the cylinder bore and receives the bending load when the load applied to the double-headed piston is greater than the specific threshold value.
    Type: Application
    Filed: February 24, 2017
    Publication date: October 5, 2017
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Hiromichi OGAWA, Shinya YAMAMOTO, Hiroyuki NAKAIMA, Takahiro SUZUKI
  • Publication number: 20170284382
    Abstract: A double-headed piston type swash plate compressor includes a rotation shaft, a housing, a swash plate, two cylinder bores, a double-headed piston, and two shoes. The double-headed piston includes two shoe holders, a neck, two heads, and two coupling portions. Each of the coupling portions includes an outer portion and an inner portion. A direction orthogonal to both of an opposing direction of the inner portion and the outer portion and the axial direction of the double-headed piston is referred to as a widthwise direction. The neck is larger in the widthwise direction than in the opposing direction so that the neck is deformable in the opposing direction. Each of the two coupling portions has a width that is less than or equal to a width of the neck. The inner portion includes a narrow portion. The narrow portion is at least partially located closer to the head than the shoe holder in the inner portion.
    Type: Application
    Filed: February 24, 2017
    Publication date: October 5, 2017
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Hiromichi OGAWA, Shinya YAMAMOTO, Hiroyuki NAKAIMA, Takahiro SUZUKI
  • Publication number: 20170284383
    Abstract: A double-headed piston type swash plate compressor includes a rotation shaft, a housing, a swash plate, two cylinder bores, a double-headed piston, and two shoes. The double-headed piston includes two shoe holders, a neck, two heads, and two coupling portions. Each of the coupling portions includes an outer portion and an inner portion. A direction orthogonal to both of an opposing direction of the inner portion and the outer portion and the axial direction of the double-headed piston is referred to as a widthwise direction. The inner portion includes a narrow portion and a wide portion. The wide portion projects out of the narrow portion in the widthwise direction and has a larger width than the narrow portion. An outer surface of the wide portion is slidable on a wall surface of the corresponding cylinder bore when the double-headed piston reciprocates in the cylinder bores.
    Type: Application
    Filed: February 24, 2017
    Publication date: October 5, 2017
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Hiromichi OGAWA, Shinya YAMAMOTO, Hiroyuki NAKAIMA, Takahiro SUZUKI
  • Patent number: 9752563
    Abstract: A swash plate type variable displacement compressor according to the present invention includes a housing having a suction chamber, a discharge chamber, a swash plate chamber, and a plurality of cylinder bores, a drive shaft, a swash plate, a link mechanism, a plurality of pistons reciprocally received in the respective cylinder bores, a conversion mechanism, an actuator that changes the inclination angle of the swash plate, and a control mechanism that controls the actuator. The link mechanism disposed between the drive shaft and the swash plate allows a change in inclination angle of the swash plate with respect to a plane extending perpendicularly to the axis of rotation of the drive shaft. The conversion mechanism converts the rotation of the swash plate into reciprocal movement of the pistons in the cylinder bores with a stroke length according to the inclination angle of the swash plate.
    Type: Grant
    Filed: November 5, 2014
    Date of Patent: September 5, 2017
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Shinya Yamamoto, Yusuke Yamazaki, Hiroyuki Nakaima, Kengo Sakakibara
  • Publication number: 20170211561
    Abstract: A variable displacement swash plate type compressor includes discharge passages through which refrigerant gas in a discharge passage is discharged. The discharge passages converge on downstream sides in the flowing direction of the refrigerant. A restrictor is provided in one of the discharge passages. The restrictor is used in the discharge passage to define first and second pressure monitoring points. Specifically, the first pressure monitoring point is located in the discharge passage on the upstream side of the restrictor in the flowing direction of refrigerant gas, and the second pressure monitoring point is located in the discharge passage on the downstream side of the restrictor.
    Type: Application
    Filed: January 23, 2017
    Publication date: July 27, 2017
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Hiroyuki NAKAIMA, Yuji HASHIMOTO, Akihiro MURANISHI
  • Patent number: 9651035
    Abstract: A variable displacement swash plate type compressor includes a rotary shaft, a swash plate, and an actuator capable of changing the inclination angle of the swash plate. The actuator includes a movable body. The movable body includes a sliding portion that slides on the rotary shaft or the lug member and a movable body-side transmission portion that engages with the swash plate at a position radially outward of the rotational axis of the swash plate. The movable body-side transmission portion is configured such that a perpendicular line or a normal to the movable body-side transmission portion and the rotational axis of the rotary shaft intersect with each other in a zone surrounded by the sliding portion when viewed in a direction that is perpendicular to a direction in which the rotational axis of the rotary shaft extends and perpendicular to the first direction.
    Type: Grant
    Filed: February 19, 2015
    Date of Patent: May 16, 2017
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Takahiro Suzuki, Shinya Yamamoto, Hiroyuki Nakaima, Kazunari Honda, Kengo Sakakibara, Yusuke Yamazaki
  • Patent number: 9651034
    Abstract: A variable displacement swash-plate compressor includes an actuator that is configured to change the inclination angle of a swash plate. The actuator includes a movable body that moves along a drive shaft axis. The movable body includes an acting portion that is configured to push the swash plate with the pressure in a control pressure chamber. The swash plate includes a receiving portion that contacts and is pushed by the acting portion. The acting portion and the receiving portion contact each other at an acting position. A drive-shaft-parallel line segment is defined that contains the acting position and connects a proximal end of the acting portion and a proximal end of the receiving portion to each other, while extending in parallel with the drive shaft axis. The drive-shaft-parallel line segment is shorter when the inclination angle of the swash plate is maximized than when the inclination angle is minimized.
    Type: Grant
    Filed: November 20, 2015
    Date of Patent: May 16, 2017
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Hiroyuki Nakaima, Shinya Yamamoto, Hideharu Yamashita, Kengo Sakakibara, Yusuke Yamazaki
  • Patent number: 9651036
    Abstract: A swash plate type variable displacement compressor includes a housing having a suction chamber, a discharge chamber, a swash plate chamber in communication with the suction chamber, a first cylinder block having a plurality of first cylinder bores and a second cylinder block having a plurality of second cylinder bores. The first cylinder bores and the second cylinder bores cooperate to form plural pairs of the first and second cylinder bores. The first cylinder block and the second cylinder block have on outer peripheral side thereof a first projection and a second projection projecting radially, respectively. The first projection and the second projection cooperate together to form an oil separation chamber, an oil reserve chamber, an intermediate pressure chamber and a gas release passage that provides fluid communication between the oil reserve chamber and the intermediate pressure chamber.
    Type: Grant
    Filed: March 23, 2015
    Date of Patent: May 16, 2017
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Hideharu Yamashita, Shinya Yamamoto, Masaki Ota, Takahiro Suzuki, Hiroyuki Nakaima
  • Patent number: 9631612
    Abstract: Setting of the pressure sensing mechanism which controls an opening degree of the first valve body is changed by transmitting driving force of the driving force transmission member to the first valve body via the second valve body. According to this configuration, when the second valve body has been opened while conduction of electricity to the electromagnetic solenoid has been stopped, the refrigerant gas from the discharge chamber is supplied to the control pressure chamber via the passage, the valve chamber, the communication opening, the insertion hole, the first passage, the second passage, the housing chamber, the passage, the second pressure adjusting chamber, the communication hole, the first pressure adjusting chamber, the first shaft inner passage, and the second shaft inner passage.
    Type: Grant
    Filed: January 28, 2015
    Date of Patent: April 25, 2017
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Masaki Ota, Hiroyuki Nakaima, Yusuke Yamazaki, Kengo Sakakibara, Shinya Yamamoto
  • Patent number: 9551336
    Abstract: In a compressor that changes a discharge capacity by using an actuator, a variable displacement swash plate type compressor capable of realizing reduction in manufacture cost is provided. In the compressor of the present invention, a ring groove is formed in a movable body, and the ring groove is provided with an annular member. The annular member has a joint gap formed by a first to a third cutouts, and the third cutout is an aperture. In this compressor, the annular member moves in the ring groove based on a pressure difference between a control pressure chamber and a swash plate chamber. Thereby, in the compressor, a pressure in the control pressure chamber is regulated by regulating a flow of a refrigerant that flows to the swash plate chamber from the control pressure chamber.
    Type: Grant
    Filed: December 9, 2014
    Date of Patent: January 24, 2017
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Hiroyuki Nakaima, Shinya Yamamoto, Kengo Sakakibara, Yusuke Yamazaki, Takahiro Suzuki
  • Patent number: 9512832
    Abstract: In a swash plate type variable displacement compressor, a lug plate includes a cylinder chamber and first and second guide surfaces. Inner peripheral edges of the first and second guide surfaces are defined respectively at parts where the peripheral edge of the cylinder chamber and the guide surfaces overlap with each other. When the inclination angle of a swash plate of the compressor is maximum, first and second guided surfaces and the first and second guide surfaces, respectively are brought into line contact with each other at a first position. At this time, first and second slide contact widths are maximum. When the inclination angle of the swash plate is minimum, the first and second guided surfaces and the first and second guide surfaces, respectively are brought into line contact with each other at a second position. At this time, the first and second slide contact widths are minimum.
    Type: Grant
    Filed: October 24, 2014
    Date of Patent: December 6, 2016
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Shinya Yamamoto, Hiroyuki Nakaima, Kengo Sakakibara, Yusuke Yamazaki
  • Publication number: 20160237994
    Abstract: A compressor includes an actuator that is configured to change the inclination angle of a swash plate. A movable body, which is part of the actuator, has a primary acting portion and a secondary acting portion. The swash plate has a primary receiving portion and a secondary receiving portion. When the inclination angle of the swash plate is maximized, the primary acting portion contacts the primary receiving portion to push the swash plate. When the inclination angle of the swash plate is minimized, the secondary acting portion contacts the secondary receiving portion to push the swash plate.
    Type: Application
    Filed: February 10, 2016
    Publication date: August 18, 2016
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Kengo SAKAKIBARA, Hideharu YAMASHITA, Yusuke YAMAZAKI, Hiroyuki NAKAIMA, Shinya YAMAMOTO
  • Publication number: 20160222952
    Abstract: A variable displacement swash plate type compressor includes an actuator. The actuator has a lug member, a movable body that is rotatable integrally with a swash plate and is capable of changing an inclination angle of the swash plate by moving in the direction of an driving axis, and a control pressure chamber that is defined by the lug member and the movable body and moves the movable body by changing its internal pressure by a control mechanism.
    Type: Application
    Filed: September 10, 2014
    Publication date: August 4, 2016
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Shinya YAMAMOTO, Yusuke YAMAZAKI, Takahiro SUZUKI, Kazunari HONDA, Masaki OTA, Hiroyuki NAKAIMA
  • Publication number: 20160222953
    Abstract: A variable displacement swash plate type compressor includes an actuator having a movable body and a control pressure chamber. An acting portion capable of pressing a swash plate by the pressure in the control pressure chamber is formed at the movable body, and an acted portion that abuts on and is pressed by the acting portion is formed at the swash plate. The acting portion abuts on the acted portion at an operative position, which moves in accordance with the change of an inclination angle of the swash plate. A top-dead-center corresponding portion is defined in the swash plate, and the operative position when the inclination angle is maximum is closer to the top-dead-center corresponding portion as compared to the operative position when the inclination angle is minimum.
    Type: Application
    Filed: September 10, 2014
    Publication date: August 4, 2016
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Shinya YAMAMOTO, Yusuke YAMAZAKI, Takahiro SUZUKI, Kazunari HONDA, Masaki OTA, Hiroyuki NAKAIMA, Hideharu YAMASHITA