Abstract: A sensor of the present invention includes a sensor element; a metallic shell; an outer tube member fixed to a rear end portion of the metallic shell; and a protective outer tube member covering an outer surface of the outer tube member. The outer tube member has a seal portion being circumferentially in contact with the protective outer tube member directly or via another member, and a front-side separation portion located frontward of the seal portion and spaced apart from and facing the protective outer tube member. A metal coating layer (plating layer) is formed on the outer surface of at least the front-side separation portion of the outer tube member.

Abstract: A gas sensor including: a cylindrical metal shell; a detection element having a detection portion provided on a front end side thereof, the detection element being fixed inside the metal shell while the detection portion of the detection element protrudes from a front end side of the metal shell; and an element protection cap having ventholes, the element protection cap being fixed to the metal shell so that the detection portion of the detection element is covered with the element protection cap. A crimping cylindrical portion is provided which extends to a front end side of the metal shell. A protrusion portion of the element protection cap which abuts a metal ring packing is provided with concave and convex portions outward along an outer circumferential direction. As such, the metal ring packing is deformed so as to be interlocked with the concave and convex portions when the crimping cylindrical portion is compressively deformed.

Abstract: A gas sensor includes a plate-like sensor element having solid electrolyte layers; a circuit board having a processing circuit for processing an output signal from the sensor element; terminals connected to the sensor element and to the circuit board and serving as electric junctions therebetween; and a metallic casing which encloses the sensor element, the circuit board, and the terminals and has attachment portions for attachment to an external object. The attachment portions are attached to an inlet pipe at a position located downstream of an EGR gas inlet or to a cylinder head.

Abstract: A water-repellent filter member formed from a resin sheet of a porous, fibrous structure having air permeability and water repellency; a waterproof instrument and gas sensor having air permeability; and a method of manufacturing the same. A water-repellent filter member (19) is formed from a resin sheet (54) of a porous, fibrous structure having air permeability and water repellency by subjecting the resin sheet to forming work, and includes an axially extending tubular side wall portion (19s) and a bottom wall portion closing one end of the tubular side wall portion. At least a portion of the bottom wall portion (19t) retains the porous, fibrous structure of the resin sheet and thereby has air permeability.

Abstract: An object is to provide a gas sensor which can suppress positional shift of a to-be-held member such as a gas detection element, as well as a method of manufacturing the gas sensor. A gas sensor (101) includes a gas detection element (111), a metallic shell (131), a plate packing (157), and a first packing (159). A proximal end surface (113t2) of a projection (113) of the gas sensor element (111) and a central inner circumferential surface (135n) of the metallic shell (131) form an acute-angle clearance (120). The first packing (159), which has a wedge-like cross section, is disposed in the clearance (120) such that the first packing (159) is pressed against the proximal end surface (113t2) of the projection (113) of the gas sensor element (111) and the central inner circumferential surface (135n) of the metallic shell (131).

Abstract: A gas sensor has a sensor element, extending axially, that detects a particular gas component in a gas under measurement, a metal housing causing the end of the sensor element to protrude farther than the end thereof to expose it to the gas under measurement and that surrounds the periphery of the sensor element and an outer tube disposed at the rear end inside the metal housing and a seal member that is disposed farther to the rear than the detection element and also inside the rear end of the outer tube, and that has formed therein a atmosphere-introduction hole passing therethrough in the axial direction, the gas sensor further having a crimped part, formed in the outer tube, for the purpose of holding the seal member a hollow-cylindrical member in contact with the inner peripheral surface of the atmosphere-introduction hole so as to oppose the crimped part, and a metal filter that joins to the hollow-cylindrical member at the rear end of the hollow-cylindrical member and also farther to the rear than the

Abstract: An object is to provide a gas sensor which can suppress positional shift of a to-be-held member such as a gas detection element, as well as a method of manufacturing the gas sensor. A gas sensor (101) includes a gas detection element (111), a metallic shell (131), a plate packing (157), and a first packing (159). A proximal end surface (113t2) of a projection (113) of the gas sensor element (111) and a central inner circumferential surface (135n) of the metallic shell (131) form an acute-angle clearance (120). The first packing (159), which has a wedge-like cross section, is disposed in the clearance (120) such that the first packing (159) is pressed against the proximal end surface (113t2) of the projection (113) of the gas sensor element (111) and the central inner circumferential surface (135n) of the metallic shell (131).

Abstract: A gas sensor unit including a gas sensor and a sensor cap. The gas sensor includes a gas detecting element, an electrode provided on the gas detecting element and a sensor terminal connecting to the electrode for transmitting an output signal from the gas detecting element. The sensor cap is adapted for transmitting the output signal to an external device. The sensor cap includes a cap terminal electrically connecting to the sensor terminal and an enclosing member bonding to the gas sensor so as to form an internal space in cooperation with the gas sensor. The enclosing member includes a communicating hole through which the internal space is in communication with a space outside the gas sensor unit, and the communicating hole is gas-permeably and watertightly closed by a filter member.

Abstract: A gas sensor unit including a gas sensor and a sensor cap. The gas sensor includes a gas detecting element, an electrode provided on the gas detecting element and a sensor terminal connecting to the electrode for transmitting an output signal from the gas detecting element. The sensor cap is adapted for transmitting the output signal to an external device. The sensor cap includes a cap terminal electrically connecting to the sensor terminal and an enclosing member bonding to the gas sensor so as to form an internal space in cooperation with the gas sensor. The enclosing member includes a communicating hole through which the internal space is in communication with a space outside the gas sensor unit, and the communicating hole is gas-permeably and watertightly closed by a filter member.

Abstract: An object is to provide a gas sensor which can suppress positional shift of a to-be-held member such as a gas detection element, as well as a method of manufacturing the gas sensor. A gas sensor (101) includes a gas detection element (111), a metallic shell (131), a plate packing (157), and a first packing (159). A proximal end surface (113t2) of a projection (113) of the gas sensor element (111) and a central inner circumferential surface (135n) of the metallic shell (131) form an acute-angle clearance (120). The first packing (159), which has a wedge-like cross section, is disposed in the clearance (120) such that the first packing (159) is pressed against the proximal end surface (113t2) of the projection (113) of the gas sensor element (111) and the central inner circumferential surface (135n) of the metallic shell (131).

Abstract: An object is to provide a gas sensor which can suppress positional shift of a to-be-held member such as a gas detection element, as well as a method of manufacturing the gas sensor. A gas sensor (101) includes a gas detection element (111), a metallic shell (131), a plate packing (157), and a first packing (159). A proximal end surface (113t2) of a projection (113) of the gas sensor element (111) and a central inner circumferential surface (135n) of the metallic shell (131) form an acute-angle clearance (120). The first packing (159), which has a wedge-like cross section, is disposed in the clearance (120) such that the first packing (159) is pressed against the proximal end surface (113t2) of the projection (113) of the gas sensor element (111) and the central inner circumferential surface (135n) of the metallic shell (131).

Abstract: A gas sensor unit including a gas sensor and a sensor cap. The gas sensor includes a gas detecting element, an electrode provided on the gas detecting element and a sensor terminal connecting to the electrode for transmitting an output signal from the gas detecting element. The sensor cap is adapted for transmitting the output signal to an external device. The sensor cap includes a cap terminal electrically connecting to the sensor terminal and an enclosing member bonding to the gas sensor so as to form an internal space in cooperation with the gas sensor. The enclosing member includes a communicating hole through which the internal space is in communication with a space outside the gas sensor unit, and the communicating hole is gas-permeably and watertightly closed by a filter member.

Abstract: An object is to provide a gas sensor which can suppress positional shift of a to-be-held member such as a gas detection element, as well as a method of manufacturing the gas sensor. A gas sensor (101) includes a gas detection element (111), a metallic shell (131), a plate packing (157), and a first packing (159). A proximal end surface (113t2) of a projection (113) of the gas sensor element (111) and a central inner circumferential surface (135n) of the metallic shell (131) form an acute-angle clearance (120). The first packing (159), which has a wedge-like cross section, is disposed in the clearance (120) such that the first packing (159) is pressed against the proximal end surface (113t2) of the projection (113) of the gas sensor element (111) and the central inner circumferential surface (135n) of the metallic shell (131).

Abstract: A crimp contact, a gas sensor including the crimp contact for outputting a signal from a sensing portion of a sensor element to an external device, and a method for manufacturing the crimp contact. The crimp contact includes a barrel portion crimped so as to fix a plurality of lead core wires (16) of an electrical lead connected to the external device. A hold portion constituting the barrel portion is formed such that the lead core wires 16 of the electrical lead are disposed in an U-shaped hold portion 77 so as to be crimped between an anvil 120 and a crimper 121. An outer surface of the U-shaped hold portion 77 has a plating layer 85 thereon to thereby constantly secure slidability between a sliding face of the crimper 121 and the outer surface of the U-shaped hold portion 77.

Abstract: The invention presents a gas sensor low in cost and easy to form a terminal member, a gas sensor cap connected to the gas sensor for sending an output signal to an external device, and a gas sensor unit capable of holding a stable electrically connected state between the terminal member of the gas sensor and the gas sensor cap. The gas sensor 100 of the invention includes a gas detecting element 120 and a terminal member 150.

Abstract: A water-repellent filter member formed from a resin sheet of a porous, fibrous structure having air permeability and water repellency; a waterproof instrument and gas sensor having air permeability; and a method of manufacturing the same. A water-repellent filter member (19) is formed from a resin sheet (54) of a porous, fibrous structure having air permeability and water repellency by subjecting the resin sheet to forming work, and includes an axially extending tubular side wall portion (19s) and a bottom wall portion closing one end of the tubular side wall portion. At least a portion of the bottom wall portion (19t) retains the porous, fibrous structure of the resin sheet and thereby has air permeability.

Abstract: A crimp contact includes a wire hold portion crimped onto and holding therein core wires of an electrical lead. The wire hold portion has a bottom wall and a pair of side walls bent in such a manner as to bring ends of the side walls into contact with each other to define a wire accommodation space and satisfies the following equations: {(W1?W2)/2}/W3?1.2 and H2/H1>0.5 where W1 is a maximum width of the wire hold portion; W2 is a maximum width of the wire accommodation space; W3 is a minimum thickness of the bottom wall; H1 is a maximum thickness of the wire hold portion; and H2 is a maximum distance from an outermost point of the side wall to a tip point of the side wall end along a thickness direction of the wire hold portion.

Abstract: The invention presents a gas sensor low in cost and easy to form a terminal member, a gas sensor cap connected to the gas sensor for sending an output signal to an external device, and a gas sensor unit capable of holding a stable electrically connected state between the terminal member of the gas sensor and the gas sensor cap. The gas sensor 100 of the invention includes a gas detecting element 120 and a terminal member 150.

Abstract: An object is to provide a gas sensor which can suppress positional shift of a to-be-held member such as a gas detection element, as well as a method of manufacturing the gas sensor. A gas sensor (101) includes a gas detection element (111), a metallic shell (131), a plate packing (157), and a first packing (159). A proximal end surface (113t2) of a projection (113) of the gas sensor element (111) and a central inner circumferential surface (135n) of the metallic shell (131) form an acute-angle clearance (120). The first packing (159), which has a wedge-like cross section, is disposed in the clearance (120) such that the first packing (159) is pressed against the proximal end surface (113t2) of the projection (113) of the gas sensor element (111) and the central inner circumferential surface (135n) of the metallic shell (131).

Abstract: A gas sensor unit including a gas sensor and a sensor cap, The gas sensor includes a gas detecting element, an electrode provided on the gas detecting element and a sensor terminal connecting to the electrode for transmitting an output signal from the gas detecting element. The sensor cap is adapted for transmitting the output signal to an external device. The sensor cap includes a cap terminal electrically connecting to the sensor terminal and an enclosing member bonding to the gas sensor so as to form an internal space in cooperation with the gas sensor. The enclosing member includes a communicating hole through which the internal space is in communication with a space outside the gas sensor unit, and the communicating hole is gas-permeably and watertightly closed by a filter member.