Patents by Inventor Hisato Tokoro

Hisato Tokoro has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20110293940
    Abstract: A method for producing coated, fine metal particles each having a Ti oxide coating and a silicon oxide coating formed in this order on a metal core particle by mixing powder comprising TiC and TiN with oxide powder of a metal M meeting the relation of ?GM-O>?GTiO2, wherein ?GM-O represents the standard free energy of forming an oxide of the metal M; heat-treating the resultant mixed powder in a non-oxidizing atmosphere to reduce the oxide of the metal M with the powder comprising TiC and TiN, while coating the resultant metal M particles with Ti oxide; coating the Ti-oxide-coated surface with silicon oxide; and classifying the resultant particles such that they have a median diameter d50 of 0.4-0.7 ?m, and a variation coefficient (=standard deviation/average particle size) of 35% or less, which indicates a particle size distribution range.
    Type: Application
    Filed: March 26, 2009
    Publication date: December 1, 2011
    Applicant: HITACHI METALS, LTD
    Inventors: Hisato Tokoro, Takashi Nakabayashi, Shigeo Fujii
  • Publication number: 20110185851
    Abstract: Fine composite metal particle comprising a metal core and a coating layer of carbon, and being obtained by reducing metal oxide powder with carbon powder.
    Type: Application
    Filed: January 4, 2011
    Publication date: August 4, 2011
    Applicant: HITACHI METALS, LTD
    Inventors: Yasushi KANEKO, Shigeo FUJII, Hisato TOKORO
  • Publication number: 20110159181
    Abstract: Fine composite metal particle comprising a metal core and a coating layer of carbon, and being obtained by reducing metal oxide powder with carbon powder.
    Type: Application
    Filed: January 4, 2011
    Publication date: June 30, 2011
    Applicant: HITACHI METALS, LTD
    Inventors: Yasushi KANEKO, Shigeo FUJII, Hisato TOKORO, Takeo OKU
  • Patent number: 7892316
    Abstract: Fine composite metal particle comprising a metal core and a coating layer of carbon, and being obtained by reducing metal oxide powder with carbon powder.
    Type: Grant
    Filed: March 1, 2007
    Date of Patent: February 22, 2011
    Assignee: Hitachi Metals, Ltd.
    Inventors: Yasushi Kaneko, Shigeo Fujii, Hisato Tokoro
  • Patent number: 7858184
    Abstract: A method for producing fine, coated metal particles comprising the steps of mixing Ti-containing powder except for Ti oxide powder with oxide powder of a metal M, an M oxide having a standard free energy of formation meeting the relation of ?GM-O>?GTiO2; and heat-treating the resultant mixed powder at a temperature of 650-900° C. in a non-oxidizing atmosphere, thereby reducing the oxide of the metal M with Ti to provide the resultant fine particles of the metal M with TiO2-based titanium oxide coating.
    Type: Grant
    Filed: March 15, 2006
    Date of Patent: December 28, 2010
    Assignee: Hitachi Metals, Ltd.
    Inventors: Hisato Tokoro, Shigeo Fujii
  • Publication number: 20100178510
    Abstract: Fine metal particles each comprising a magnetic metal core particle and two or more coating layers, the outermost layer among the two or more coating layers containing an oxide of silicon and aluminum at an Al/Si atomic ratio of 0.01-0.2, and a method for producing fine metal particles comprising the steps of coating each primary particle comprising a magnetic metal core particle and a first coating layer with a mixture of silicon alkoxide and aluminum alkoxide, and then hydrolyzing the silicon alkoxide and the aluminum alkoxide, thereby forming a second coating layer comprising an oxide of silicon and aluminum at an Al/Si atomic ratio of 0.01-0.2.
    Type: Application
    Filed: June 20, 2007
    Publication date: July 15, 2010
    Applicant: HITACHI METALS, LTD.
    Inventors: Yasushi Kaneko, Shigeo Fujii, Hisato Tokoro, Takashi Nakabayashi, Mariko Adachi
  • Publication number: 20100047579
    Abstract: A method for producing coated, fine metal particles comprising the steps of mixing powder comprising TiC and TiN with powder of an oxide of a metal M meeting the relation of ?GM-O>?GTiO2, wherein ?GM-O represents the standard free energy of formation of metal M oxide, and heat-treating the resultant mixed powder in a non-oxidizing atmosphere to reduce the oxide of the metal M with the powder comprising TiC and TiN, while coating the resultant metal M particles with Ti oxide, and coated, fine metal particles each comprising a metal core particle and a Ti oxide coating and having a carbon content of 0.2-1.4% by mass and a nitrogen content of 0.01-0.2% by mass.
    Type: Application
    Filed: September 18, 2007
    Publication date: February 25, 2010
    Applicant: HITACHI METALS, LTD.
    Inventors: Hisato Tokoro, Shigeo Fujii, Takashi Nakabayashi
  • Publication number: 20090057605
    Abstract: A method for producing fine, coated metal particles comprising the steps of mixing Ti-containing powder except for Ti oxide powder with oxide powder of a metal M, an M oxide having a standard free energy of formation meeting the relation of ?GM-O>?GTiO2; and heat-treating the resultant mixed powder at a temperature of 650-900° C. in a non-oxidizing atmosphere, thereby reducing the oxide of the metal M with Ti to provide the resultant fine particles of the metal M with TiO2-based titanium oxide coating.
    Type: Application
    Filed: March 15, 2006
    Publication date: March 5, 2009
    Applicant: Hitachi Metals, Ltd.
    Inventors: Hisato Tokoro, Shigeo Fujii
  • Patent number: 7285329
    Abstract: Fine composite metal particle comprising a metal core and a coating layer of carbon, and being obtained by reducing metal oxide powder with carbon powder.
    Type: Grant
    Filed: September 7, 2004
    Date of Patent: October 23, 2007
    Assignee: Hitachi Metals, Ltd.
    Inventors: Yasushi Kaneko, Shigeo Fujii, Hisato Tokoro
  • Publication number: 20070151417
    Abstract: Fine composite metal particle comprising a metal core and a coating layer of carbon, and being obtained by reducing metal oxide powder with carbon powder.
    Type: Application
    Filed: March 1, 2007
    Publication date: July 5, 2007
    Applicant: HITACHI METALS, LTD.
    Inventors: Yasushi KANEKO, Shigeo Fujii, Hisato Tokoro, Takeo Oku
  • Publication number: 20070144307
    Abstract: Fine composite metal particle comprising a metal core and a coating layer of carbon, and being obtained by reducing metal oxide powder with carbon powder.
    Type: Application
    Filed: March 1, 2007
    Publication date: June 28, 2007
    Applicant: HITACHI METALS, LTD.
    Inventors: Yasushi KANEKO, Shigeo Fujii, Hisato Tokoro, Takeo Oku
  • Publication number: 20050181202
    Abstract: Fine composite metal particle comprising a metal core and a coating layer of carbon, and being obtained by reducing metal oxide powder with carbon powder.
    Type: Application
    Filed: September 7, 2004
    Publication date: August 18, 2005
    Inventors: Yasushi Kaneko, Shigeo Fujii, Hisato Tokoro, Takeo Oku
  • Patent number: 6635120
    Abstract: A sintered rare earth magnet is produced by finely pulverizing a coarse rare earth magnet alloy powder to an average particle size of 1-10 &mgr;m in a non-oxidizing atmosphere; introducing the resultant fine rare earth magnet alloy powder into a non-oxidizing liquid comprising at least one oil selected from the group consisting of mineral oils, synthetic oils and vegetable oils, and at least one lubricant selected from the group consisting of esters of aliphatic acids and monovalent alcohols, esters of polybasic acids and monovalent alcohols, esters of aliphatic acids and polyvalent alcohols and their derivatives to prepare a slurry; molding the slurry; degreasing the resultant green body; sintering the degreased green body; and then heat-treating the green body.
    Type: Grant
    Filed: September 14, 2001
    Date of Patent: October 21, 2003
    Assignee: Hitachi Metals, Ltd.
    Inventors: Hisato Tokoro, Kimio Uchida
  • Publication number: 20020144754
    Abstract: An R—T—B rare earth sintered magnet containing an R2T14B-type intermetallic compound as a main phase and thus having improved squareness ratio is produced by carrying out a reduction and diffusion method comprising the steps of (a) mixing oxide powder of at least one rare earth element R, T-containing powder, wherein T is Fe or Fe and Co, B-containing powder, and a reducing agent such as Ca, (b) heating the resultant mixture at 900-1350° C. in a non-oxidizing atmosphere, (c) removing reaction by-products from the resultant reaction product by washing, and (d) carrying out a heat treatment for Ca removal by heating the resultant R—T—B rare earth alloy powder at 900-1200° C. in vacuum at 1 Torr or less, followed by pulverization of the resultant alloy powder bulk, molding, sintering in vacuum, heat treatment, and surface treatment. The alloy powder bulk obtained by the heat treatment for Ca removal is preferably pulverized after removal of its surface layer.
    Type: Application
    Filed: November 24, 1999
    Publication date: October 10, 2002
    Applicant: HITACHI METALS, LTD.
    Inventors: HISATO TOKORO, NOBUHIKO FUJIMORI
  • Patent number: 6447621
    Abstract: An R—T—B rare earth sintered magnet containing an R2T14B-type intermetallic compound as a main phase and thus having improved squareness ratio is produced by carrying out a reduction and diffusion method comprising the steps of (a) mixing oxide powder of at least one rare earth element R, T-containing powder, wherein T is Fe or Fe and Co, B-containing powder, and a reducing agent such as Ca, (b) heating the resultant mixture at 900-1350° C. in a non-oxidizing atmosphere, (c) removing reaction by-products from the resultant reaction product by washing, and (d) carrying out a heat treatment for Ca removal by heating the resultant R—T—B rare earth alloy powder at 900-1200° C. in vacuum at 1 Torr or less, followed by pulverization of the resultant alloy powder bulk, molding, sintering in vacuum, heat treatment, and surface treatment. The alloy powder bulk obtained by the heat treatment for Ca removal is preferably pulverized after removal of its surface layer.
    Type: Grant
    Filed: November 24, 1999
    Date of Patent: September 10, 2002
    Assignee: Hitachi Metals, Ltd.
    Inventors: Hisato Tokoro, Nobuhiko Fujimori
  • Publication number: 20020054824
    Abstract: A sintered rare earth magnet is produced by finely pulverizing a coarse rare earth magnet alloy powder to an average particle size of 1-10 &mgr;m in a non-oxidizing atmosphere; introducing the resultant fine rare earth magnet alloy powder into a non-oxidizing liquid comprising at least one oil selected from the group consisting of mineral oils, synthetic oils and vegetable oils, and at least one lubricant selected from the group consisting of esters of aliphatic acids and monovalent alcohols, esters of polybasic acids and monovalent alcohols, esters of aliphatic acids and polyvalent alcohols and their derivatives to prepare a slurry; molding the slurry; degreasing the resultant green body; sintering the degreased green body; and then heat-treating the green body.
    Type: Application
    Filed: September 14, 2001
    Publication date: May 9, 2002
    Applicant: HITACHI METALS, LTD.
    Inventors: Hisato Tokoro, Kimio Uchida
  • Patent number: 6312494
    Abstract: A thin arc segment magnet made of a rare earth sintered magnet substantially comprising 28-33 weight % of R and 0.8-1.5 weight % of B, the balance being substantially Fe, wherein R is at least one rare earth element including Y, and T is Fe or Fe and Co, which has an oxygen content of 0.3 weight % or less, a density of 7.56 g/cm3 or more, a coercivity iHc of 1.1 MA/m (14 kOe) or more at room temperature, and an orientation Br/4&pgr;Imax of 96% or more in an anisotropy-providing direction at room temperature can be produced by using a slurry mixture formed by introducing fine alloy powder of the above composition into a mixture liquid comprising 99.7-99.99 parts by weight of a mineral oil, a synthetic oil or a vegetable oil and 0.01-0.3 parts by weight of a nonionic surfactant and/or an anionic surfactant.
    Type: Grant
    Filed: July 5, 2000
    Date of Patent: November 6, 2001
    Assignee: Hitachi Metals, Ltd.
    Inventors: Hisato Tokoro, Kimio Uchida, Kazuo Oda, Tsukasa Mikamoto
  • Patent number: RE40348
    Abstract: A thin arc segment magnet made of a an R-T-B based, rare earth sintered magnet substantially comprising 28-33 weight % of R and 0.8-1.5 weight % of B, the balance being substantially Fe T, wherein R is at least one rare earth element including Y, and T is Fe or Fe and Co, which has an oxygen content of 0.3 weight % or less, a density of 7.56 g/cm3 or more, a coercivity iHc of 1.1 MA/m (14 kOe) or more at room temperature, and an orientation Br/4?Imax of 96% or more in an anisotropy-providing direction at room temperature can be produced by using a slurry mixture formed by introducing fine alloy powder of the above composition into a mixture liquid comprising 99.7-99.99 parts by weight of a mineral oil, a synthetic oil or a vegetable oil and 0.01-0.3 parts by weight of a nonionic surfactant and/or an anionic surfactant.
    Type: Grant
    Filed: November 5, 2003
    Date of Patent: June 3, 2008
    Assignee: Hitachi Metals, Ltd.
    Inventors: Hisato Tokoro, Kimio Uchida, Kazuo Oda, Tsukasa Mikamoto