Patents by Inventor Hitoshi Kosugi

Hitoshi Kosugi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230092779
    Abstract: In one example, a method for wafer drying includes providing a surface of a first wafer, the surface of the first wafer including a liquid to be removed with a drying process. The method further includes replacing the liquid with a first solid film in a first processing chamber, the first solid film covering the surface of the first wafer. The method further includes transferring the first wafer from the first processing chamber to a second processing chamber. The method further includes processing the first wafer in the second processing chamber by flowing a supercritical fluid through the second processing chamber, where the supercritical fluid removes the first solid film.
    Type: Application
    Filed: November 23, 2022
    Publication date: March 23, 2023
    Inventors: Trace Hurd, Antonio Luis Pacheco Rotondaro, Derek William Bassett, Hitoshi Kosugi
  • Publication number: 20230041889
    Abstract: A substrate processing method includes: supplying a first processing liquid containing a chelating agent and a solvent from a first tank toward a substrate having a film of a metal formed on a surface thereof to generate a complex containing the metal and the chelating agent while rotating the substrate; and supplying a second processing liquid containing water toward the substrate to dissolve the complex in the second processing liquid while rotating the substrate, after the complex is generated.
    Type: Application
    Filed: October 26, 2022
    Publication date: February 9, 2023
    Inventors: Tetsuya SAKAZAKI, Hitoshi KOSUGI
  • Patent number: 11545367
    Abstract: A substrate processing apparatus includes a substrate rotator that holds and rotates a substrate including a film of a metal formed on a surface thereof, a first supply that supplies a first processing liquid containing a chelating agent and a solvent toward the substrate, a second supply that supplies a second processing liquid containing water toward the substrate, and a controller that controls the substrate rotator, the first supply, and the second supply. While rotating the substrate by the substrate rotator, the controller supplies the first processing liquid toward the substrate by the first supply to generate a complex containing the metal and the chelating agent, and after the generation of the complex, supplies the second processing liquid toward the substrate by the second supply to dissolve the complex in the second processing liquid.
    Type: Grant
    Filed: January 21, 2021
    Date of Patent: January 3, 2023
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Tetsuya Sakazaki, Hitoshi Kosugi
  • Patent number: 11515178
    Abstract: In one example, a method for wafer drying includes providing a surface of a first wafer, the surface of the first wafer including a liquid to be removed with a drying process. The method further includes replacing the liquid with a first solid film in a first processing chamber, the first solid film covering the surface of the first wafer. The method further includes transferring the first wafer from the first processing chamber to a second processing chamber. The method further includes processing the first wafer in the second processing chamber by flowing a supercritical fluid through the second processing chamber, where the supercritical fluid removes the first solid film.
    Type: Grant
    Filed: March 16, 2020
    Date of Patent: November 29, 2022
    Assignee: Tokyo Electron Limited
    Inventors: Trace Hurd, Antonio Luis Pacheco Rotondaro, Derek William Bassett, Hitoshi Kosugi
  • Patent number: 11309194
    Abstract: A substrate liquid treatment apparatus includes an inner tank configured to store a treatment liquid and having an upper opening, an outer tank disposed outside the inner tank, and a lid movable between a close position for closing the upper opening of the inner tank and an open position for opening the upper opening of the inner tank. The lid includes a main portion that covers the upper opening of the inner tank when the lid is positioned at the close position, and a splash shielding portion connected to the main portion. When the lid is positioned at the close position, the splash shielding portion extends from a position higher than an upper end of a side wall of the inner tank adjacent to the splash shielding portion to a position which is lower than the upper end of the side wall and which is on the outer tank side of the side wall.
    Type: Grant
    Filed: January 30, 2018
    Date of Patent: April 19, 2022
    Assignee: Tokyo Electron Limited
    Inventors: Koji Tanaka, Toshiyuki Shiokawa, Koji Yamashita, Hiroyuki Masutomi, Hitoshi Kosugi, Takao Inada, Takashi Ikeda, Tsukasa Hirayama
  • Publication number: 20220059357
    Abstract: A method includes rotating a substrate, supplying a first processing liquid from a first nozzle to the substrate during a first period, and supplying a second processing liquid from a second nozzle to the substrate during a second period. First and second liquid columns are formed by the first and second processing liquids during at least partially overlapped period of the first and second periods, respectively. The shapes and arrangements of the first and second liquid columns satisfy that: at least one of first and second central axis lines of the first and second liquid columns is inclined with respect to a rotational axis line of the substrate, first and second cut surfaces obtained by cutting the first and second liquid columns along a horizontal plane at least partially overlap each other, and any point on the first central axis line is located on the second central axis line.
    Type: Application
    Filed: November 5, 2021
    Publication date: February 24, 2022
    Inventors: Hitoshi KOSUGI, Shota UMEZAKI, Kouzou TACHIBANA, Ryo YAMAMOTO
  • Patent number: 11217451
    Abstract: A method includes rotating a substrate, supplying a first processing liquid from a first nozzle to the substrate during a first period, and supplying a second processing liquid from a second nozzle to the substrate during a second period. First and second liquid columns are formed by the first and second processing liquids during at least partially overlapped period of the first and second periods, respectively. The shapes and arrangements of the first and second liquid columns satisfy that: at least one of first and second central axis lines of the first and second liquid columns is inclined with respect to a rotational axis line of the substrate, first and second cut surfaces obtained by cutting the first and second liquid columns along a horizontal plane at least partially overlap each other, and any point on the first central axis line is located on the second central axis line.
    Type: Grant
    Filed: January 8, 2020
    Date of Patent: January 4, 2022
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Hitoshi Kosugi, Shota Umezaki, Kouzou Tachibana, Ryo Yamamoto
  • Publication number: 20210287919
    Abstract: In one example, a method for wafer drying includes providing a surface of a first wafer, the surface of the first wafer including a liquid to be removed with a drying process. The method further includes replacing the liquid with a first solid film in a first processing chamber, the first solid film covering the surface of the first wafer. The method further includes transferring the first wafer from the first processing chamber to a second processing chamber. The method further includes processing the first wafer in the second processing chamber by flowing a supercritical fluid through the second processing chamber, where the supercritical fluid removes the first solid film.
    Type: Application
    Filed: March 16, 2020
    Publication date: September 16, 2021
    Inventors: Trace Hurd, Antonio Luis Pacheco Rotondaro, Derek William Bassett, Hitoshi Kosugi
  • Publication number: 20210233780
    Abstract: A substrate processing apparatus includes a substrate rotator that holds and rotates a substrate including a film of a metal formed on a surface thereof, a first supply that supplies a first processing liquid containing a chelating agent and a solvent toward the substrate, a second supply that supplies a second processing liquid containing water toward the substrate, and a controller that controls the substrate rotator, the first supply, and the second supply. While rotating the substrate by the substrate rotator, the controller supplies the first processing liquid toward the substrate by the first supply to generate a complex containing the metal and the chelating agent, and after the generation of the complex, supplies the second processing liquid toward the substrate by the second supply to dissolve the complex in the second processing liquid.
    Type: Application
    Filed: January 21, 2021
    Publication date: July 29, 2021
    Inventors: Tetsuya SAKAZAKI, Hitoshi KOSUGI
  • Publication number: 20200234998
    Abstract: A method includes rotating a substrate, supplying a first processing liquid from a first nozzle to the substrate during a first period, and supplying a second processing liquid from a second nozzle to the substrate during a second period. First and second liquid columns are formed by the first and second processing liquids during at least partially overlapped period of the first and second periods, respectively. The shapes and arrangements of the first and second liquid columns satisfy that: at least one of first and second central axis lines of the first and second liquid columns is inclined with respect to a rotational axis line of the substrate, first and second cut surfaces obtained by cutting the first and second liquid columns along a horizontal plane at least partially overlap each other, and any point on the first central axis line is located on the second central axis line.
    Type: Application
    Filed: January 8, 2020
    Publication date: July 23, 2020
    Inventors: Hitoshi KOSUGI, Shota UMEZAKI, Kouzou TACHIBANA, Ryo YAMAMOTO
  • Publication number: 20200126817
    Abstract: A substrate processing apparatus includes: a substrate holding/rotating part configured to hold and rotate a substrate; a processing liquid supply nozzle configured to supply a processing liquid to a peripheral edge portion of the substrate held by the substrate holding/rotating part; and a gas supply nozzle provided inside the peripheral edge portion in a plan view and configured to supply a gas in an annular shape to a processing surface of the substrate to which the processing liquid is supplied, wherein the gas supply nozzle supplies the gas from a direction perpendicular to the processing surface toward a direction inclined outward from a rotation center of the substrate.
    Type: Application
    Filed: October 16, 2019
    Publication date: April 23, 2020
    Inventor: Hitoshi KOSUGI
  • Publication number: 20180218924
    Abstract: A substrate liquid treatment apparatus includes an inner tank configured to store a treatment liquid and having an upper opening, an outer tank disposed outside the inner tank, and a lid movable between a close position for closing the upper opening of the inner tank and an open position for opening the upper opening of the inner tank. The lid includes a main portion that covers the upper opening of the inner tank when the lid is positioned at the close position, and a splash shielding portion connected to the main portion. When the lid is positioned at the close position, the splash shielding portion extends from a position higher than an upper end of a side wall of the inner tank adjacent to the splash shielding portion to a position which is lower than the upper end of the side wall and which is on the outer tank side of the side wall.
    Type: Application
    Filed: January 30, 2018
    Publication date: August 2, 2018
    Applicant: Tokyo Electron Limited
    Inventors: Koji TANAKA, Toshiyuki SHIOKAWA, Koji YAMASHITA, Hiroyuki MASUTOMI, Hitoshi KOSUGI, Takao INADA, Takashi IKEDA, Tsukasa HIRAYAMA
  • Patent number: 8889337
    Abstract: Such a film forming method is provided that can prevent peeling of surface films including a resist film from a substrate during immersion exposure. The film forming method includes the steps of forming surface films including a resist film and a protective film covering the resist film over a surface of a wafer, and forming an edge cap film by supplying an edge cap film material to at least a boundary portion including a periphery of the wafer and peripheries of the surface films such as the protective film.
    Type: Grant
    Filed: November 2, 2007
    Date of Patent: November 18, 2014
    Assignee: Tokyo Electron Limited
    Inventors: Hitoshi Kosugi, Taro Yamamoto, Yoshiaki Yamada, Yasuhito Saiga
  • Patent number: 8420303
    Abstract: A PEB unit has a first heat plate and a second heat plate. After an exposure process for a resist film for EUV on a wafer and before a development process, the PEB unit heats the wafer through the first heat plate at a first heating temperature. A heating time through the first heat plate is not less than 10 seconds and not more than 30 seconds. Thereafter, the PEB unit heats the wafer through the second heat plate at a second heating temperature lower than the first heating temperature. A temperature difference between the first heating temperature and the second heating temperature is not less than 20° C. and not more than 60° C.
    Type: Grant
    Filed: December 1, 2010
    Date of Patent: April 16, 2013
    Assignee: Tokyo Electron Limited
    Inventors: Yoshiaki Yamada, Keiichi Tanaka, Hitoshi Kosugi
  • Patent number: 8376637
    Abstract: A photoresist coating and developing apparatus 1 includes a photoresist film forming unit that forms a photoresist film on a substrate; a heat treatment unit that heats the substrate on which the photoresist film is formed by the photoresist film forming unit; a cooling unit that cools the substrate, on which the photoresist film is formed and which is heated by the heat treatment unit, to normal temperature; a heating unit 61 that heats the substrate, which is cooled to normal temperature by the cooling unit, to a predetermined temperature; a load-lock chamber L1 that unloads the substrate under depressurized atmosphere to expose the photoresist film; and a transfer device 62 that transfers the substrate from the heating unit 61 to the load-lock chamber L1.
    Type: Grant
    Filed: November 5, 2010
    Date of Patent: February 19, 2013
    Assignee: Tokyo Electron Limited
    Inventors: Yoshiaki Yamada, Yuichi Yamamoto, Hitoshi Kosugi, Seiji Fujimoto
  • Patent number: 8133663
    Abstract: A pattern forming method includes forming a resist film or sequentially forming a resist film and a protection film in this order on a surface of a substrate; then, performing immersion light exposure that includes immersing the resist film or the resist film and the protection film formed on the substrate in a liquid during light exposure, thereby forming a predetermined light exposure pattern on the resist film; and performing a development process of the light exposure pattern by use of a development liquid, thereby forming a predetermined resist pattern. After the immersion light exposure and before the development process, the method further includes performing a hydrophilic process of turning a surface of the resist film or the protection film serving as a substrate surface into a hydrophilic state to allow the substrate surface to be wetted with the development liquid overall.
    Type: Grant
    Filed: July 24, 2007
    Date of Patent: March 13, 2012
    Assignee: Tokyo Electron Limited
    Inventors: Taro Yamamoto, Hitoshi Kosugi, Yoshiaki Yamada, Yasuhito Saiga
  • Publication number: 20110143290
    Abstract: An extreme ultra violet (EUV) resist film is formed on a wafer W, and then a EUV light is radiated onto the EUV resist film formed on the wafer W so that a predetermined pattern is selectively exposed on the EUV resist film. Thereafter, a developing solution with a concentration of less than 2.38% by weight, whose temperature is adjusted to be 5° C. or higher and less than 23° C. in a supplying equipment group 138, is dispensed from a developing solution supply nozzle 133 to the EUV resist film formed on the wafer W so that the EUV resist film is subject to development. In such a case, a time period during which the developing treatment is performed using the developing solution may be set to fall within the range of 10 seconds or higher to less than 30 seconds. And then, pure water is supplied from a pure water supply nozzle 140 onto the wafer W to clean the wafer. The time period during which the pure water is supplied is set to fall within the range of 30 seconds or below.
    Type: Application
    Filed: December 9, 2010
    Publication date: June 16, 2011
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Keiichi TANAKA, Yoshiaki YAMADA, Hitoshi KOSUGI
  • Publication number: 20110143289
    Abstract: A PEB unit has a first heat plate and a second heat plate. After an exposure process for a resist film for EUV on a wafer and before a development process, the PEB unit heats the wafer through the first heat plate at a first heating temperature. A heating time through the first heat plate is not less than 10 seconds and not more than 30 seconds. Thereafter, the PEB unit heats the wafer through the second heat plate at a second heating temperature lower than the first heating temperature. A temperature difference between the first heating temperature and the second heating temperature is not less than 20° C. and not more than 60° C.
    Type: Application
    Filed: December 1, 2010
    Publication date: June 16, 2011
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Yoshiaki YAMADA, Keiichi TANAKA, Hitoshi KOSUGI
  • Publication number: 20110117492
    Abstract: A photoresist coating and developing apparatus 1 includes a photoresist film forming unit that forms a photoresist film on a substrate; a heat treatment unit that heats the substrate on which the photoresist film is formed by the photoresist film forming unit; a cooling unit that cools the substrate, on which the photoresist film is formed and which is heated by the heat treatment unit, to normal temperature; a heating unit 61 that heats the substrate, which is cooled to normal temperature by the cooling unit, to a predetermined temperature; a load-lock chamber L1 that unloads the substrate under depressurized atmosphere to expose the photoresist film; and a transfer device 62 that transfers the substrate from the heating unit 61 to the load-lock chamber L1.
    Type: Application
    Filed: November 5, 2010
    Publication date: May 19, 2011
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Yoshiaki Yamada, Yuichi Yamamoto, Hitoshi Kosugi
  • Patent number: 7924396
    Abstract: A coating/developing apparatus includes a process section including processing units to perform a series of processes for resist coating and development; an interface section disposed between the process section and immersion light exposure apparatus; and a drying section disposed in the interface section to dry the substrate immediately after the immersion light exposure process. The drying section includes a process container configured to accommodate the substrate, a substrate support member configured to place the substrate thereon, a temperature-adjusted gas supply mechanism configured to supply a temperature-adjusted gas into the process container, and an exhaust mechanism configured to exhaust the process container. The drying section is arranged to dry the substrate by supplying the temperature-adjusted gas into the process container with the substrate placed on the substrate support member, while exhausting the process container.
    Type: Grant
    Filed: December 18, 2007
    Date of Patent: April 12, 2011
    Assignee: Tokyo Electron Limited
    Inventors: Hisashi Kawano, Junichi Kitano, Hitoshi Kosugi, Koichi Hontake, Masashi Enomoto