Abstract: The present invention provides a heatsink, which is coupled to a pack tray, on which a plurality of secondary batteries are mounted, and comprises an inlet and an outlet so that cooling water is introduced into and discharged from a chamber therein, the heatsink comprising: a dimple convexly protruding to the inside of the chamber to form a flow path of the cooling water, wherein the dimple is provided in plurality, and the plurality of dimples are spaced apart from each other, wherein the dimples are disposed so that a gap between the dimples adjacent to each other in a specific area and a gap between the dimples adjacent to each other in the other area are different from each other. In the present invention having the above-described constituents, the gap between the dimples may vary to prevent deformation and bending in the specific direction.

Abstract: The present invention relates to a battery cell that can include an electrode assembly configured with two or more unit stacks connected to each other in series or in parallel, a battery case configured to receive the electrode assembly therein, and an insulative protection member configured to protect an electrode tab portion of the unit stacks. The overall length of the battery case can be three or more times the overall width of the battery case. A positive electrode lead and a negative electrode lead can extend outwards from the battery case protruding in opposite directions. A plurality of unit stacks can be used to implement a long battery cell, and a connection portion at which the plurality of unit stacks are connected is reinforced to improve safety of the battery cell.

Abstract: Provided are a battery pack with structural stability of battery modules and improved energy density, and a vehicle comprising the same. The battery pack according to the present disclosure includes at least one battery module and a pack case for receiving the battery module, the battery module including a battery cell stack including at least one battery cell, and a pair of end plates provided in close contact with front and rear sides of the battery cell stack on two sides of a lengthwise direction of the battery cell, and the pack case including a tray in which the battery module is mounted on an upper surface, and a top cover of which an outer periphery is coupled in contact with an outer periphery of the tray on the upper surface of the tray when the battery module is received inside, and wherein the end plates provide a mechanical support to protect the battery cell.

Abstract: An apparatus for mounting a battery cell mounts a battery cell stack to a frame that includes a base cover and a pair of side covers respectively extending from both ends of the base cover. The apparatus includes a support member to support the battery cell stack, a roller member around which a film fixed to the support member is wound, and a film guide member configured to move the film into the frame. When the film guide member moves the film into the frame, the support member and the frame move toward each other, and the battery cell stack is movable along the film to be mounted to the frame.

Abstract: Discussed is an underbody for a vehicle including a tray member fastened to a lower portion of a vehicle body frame and including a receiving portion having a structure with an open lower surface to accommodate a battery module; and a cover member to cover the open lower surface of the receiving portion, wherein the cover member includes a flow path to circulate a refrigerant fluid.

Abstract: A battery module, and a battery pack having a module housing capable of effectively increasing an energy density while enhancing the heat dissipation efficiency, includes a cell assembly having a plurality of secondary batteries; and a module housing having at least one sidewall and configured to accommodate the cell assembly in an inner space defined by the sidewall. The sidewall has at least one coolant flow path, and at least one injection hole is formed in an outer surface of the sidewall so as to extend to and communicate with the inner space.

Abstract: A battery pack includes a plurality of battery cells, a pack case partitioning an interior volume into a plurality of accommodation spaces capable of accommodating at least portions of the plurality of battery cells, a cooling mat disposed to contact upper surfaces of the plurality of battery cells inside the pack case, and an air cushion disposed perpendicular to the cooling mat and mounted to inner walls of the pack case along a front and rear direction.

Abstract: Disclosed is a battery module, which includes: a plurality of battery cells stacked side by side; a module case configured to accommodate the plurality of battery cells; a heatsink mounted to an outer side of the module case to cool the plurality of battery cells; and at least one heat transfer pad disposed in contact with the heatsink and the plurality of battery cells to penetrate the module case at least partially.

Abstract: Disclosed is a welding jig for welding an electrode lead of a battery cell and a sensing bus bar of a bus bar assembly to each other, and the welding jig includes a jig body disposed above the electrode lead and the sensing bus bar during the welding; and a positioning guide unit coupled to the jig body and configured to make a step correction in at least three directions when the electrode lead and the sensing bus bar are welded.

Abstract: An apparatus mounts a battery cell stack to a frame that includes a base cover and a pair of side covers respectively extending from both ends of the base cover. The apparatus includes a support member to support the battery cell stack, and two films, wherein one side of each of the two films is respectively attachable to one of the pair of side covers of the frame, and another side of each of the two films is respectively attachable to one of two side surfaces of the battery cell stack, wherein, when the support member and the frame move toward each other, the two films are movable into the frame, and the battery cell stack is movable along the two films to be mounted to the frame.

Abstract: A battery pack including a plurality of battery modules; a tray including an interior space where the plurality of battery modules are positioned; a plurality of beam frames traversing an upper surface of the tray to partition spaces where the plurality of battery modules are positioned; and a plurality of heatsinks having a hollow structure through which a coolant flows, wherein each heatsink is coupled to a part of a respective one of the plurality of beam frames and faces a side surface of a respective one of the plurality of battery modules, at least one drainage hole is provided at the tray and at least one drainage hole is provided at the beam frame, and the at least one drainage hole of the tray and the at least one drainage hole of the beam frame are provided below the heatsink.

Abstract: According to the present disclosure, there is provided a battery pack. The battery pack may include a pack case having a pack tray configured to support a lower portion of battery modules. A pack cover may be configured to cover the battery modules and contact a top surface of the battery modules. A heatsink may be installed at an upper portion of the pack cover.

Abstract: Disclosed is a battery pack, which includes a plurality of battery modules and a pack case in which the battery modules are fixedly installed, the battery case includes a pack tray located at a lower portion of the battery modules, and a pack cover coupled with the pack tray to cover the battery modules, and each of the battery modules is fixedly coupled to the pack cover and includes battery cells arranged in one direction, a module case for accommodating the battery cells in an inner space thereof, and a rigid beam disposed between the battery cells inside the module case.

Abstract: A battery module includes: a unit module stack formed by stacking a plurality of unit modules, each of which has a battery cell, a bus bar attached to an electrode lead provided to the battery cell, and a bus bar frame attached to a terrace portion of the battery cell to accommodate at least a portion of the electrode lead and the bus bar, wherein each bus bar frame includes a connector holder; and a connector fixed by the connector holders of at least two unit modules of the plurality of unit modules to contact the bus bar.

Abstract: A battery cell has asymmetrically formed electrode leads, and a battery module includes the same. The spatial efficiency and the mechanical strength of the battery module are improved.

Abstract: A method for producing a battery module is provided. The method for producing a battery module includes: stacking a plurality of battery cells; disposing a plurality of bus bars adjacent to electrode leads respectively provided at the plurality of battery cells; by a welding jig, pressing the electrode leads so that the electrode leads come into contact with the bus bars, respectively; and welding the electrode leads and the bus bars through an opening formed in the welding jig.

Abstract: A battery cell has asymmetrically formed electrode leads, and a battery module including the same. The spatial efficiency and the mechanical strength of the battery module are improved.

Abstract: Disclosed is a battery pack, which includes a plurality of battery modules and a pack case for fixedly installing the battery modules therein, and the pack case includes a pack tray supporting a lower portion of the battery modules; and a pack cover coupled with the pack tray to cover the battery modules and having a terminal connection unit coupled to at least one side of each battery module and provided to an inner surface of a top thereof to electrically connect electrode terminals of the battery modules.

Abstract: A laser welding jig includes a jig body configured to cover the bus bar unit during welding. A plurality of welding slits are formed at the jig body so that electrode leads and at least one lead bus bar are exposed out of the jig body for the welding. A plurality of bolt insert portions are provided between plurality of welding slits. The welding jig also includes at least one bolt insert hole into which at least one pressing bolt is inserted, and a pair of lead adhering blocks provided at a rear surface of each of the bolt insert portions and configured to be spaced from each other as the pressing bolt is inserted so that the electrode leads are adhered to the lead bus bar.

Abstract: A battery module including a tray having a battery cell receiving portion, a first cell assembly being in the battery cell receiving portion of the tray, the first cell assembly being a plurality of battery cells electrically connected to each other and arranged on a single layer, and a second cell assembly being in the battery cell receiving portion of the tray, the second cell assembly being a plurality of battery cells electrically connected to each other and arranged on a single layer is provided. Each battery cell includes a cell body. A plurality of first receiving grooves, which are defined by a space between adjacent battery cells of the first cell assembly, are provided on one surface of the first cell assembly. The cell body of each battery cell of the second cell assembly is accommodated in a corresponding one of the first receiving grooves of the first assembly.