Abstract: A rotating control device wherein the bearing assembly can be secured to the bowl by rotationally coupling the bearing assembly with the bowl. When the bearing assembly is rotated in a first direction about a longitudinal axis relative to the bowl, an interlocking interface is formed between the inner surface of the bowl and the outer surface of the bearing assembly. The interlocking interface can be released by rotating the bearing assembly in a second direction relative to the bowl. The bowl comprises a rotary guide for engaging and rotating the bearing assembly. The rotary guide and the bearing assembly have an alignment profile for facilitating alignment of the bearing assembly with the bowl. The bearing assembly has a sealing element with axially extending fingers to provide internal structural support for the seal.

Abstract: A controller and related system and method for controlling a choke for choking fluid flow are configured to take into account non-linear behaviors of the choke, to allow more accurate and effective control of the choke. To obtain a desired pressure drop across a choke valve, the controller is configured to monitor the position of a choke actuator coupled to the choke valve and the pressure at the inlet of the choke valve. The controller calculates an adaptive proportional gain coefficient, and optionally adaptive integral and derivative coefficients, based on the choke actuator position, to help mitigate the effects of non-linear behaviors of the choke and, where necessary, based on the inlet pressure, the controller calculates an augmentation correction to address any instability in the choke. The controller then commands the choke actuator accordingly to adjust the flow area through the choke valve.

Abstract: A managed pressure drilling (MPD) manifold has one or more valves that are operable by one or more actuators configured to synchronize the opening of one or more passageways in the valves with the closing of one or more of the other passageways in the valves, in order to minimize the likelihood of error and reduce response time. The valves are configured to transition smoothly between positions without fully blocking fluid flow in the manifold while changing the flow direction. The synchronization may be achieved mechanically, electrically, hydraulic, and/or pneumatically. The actuators may be remotely controlled by a control unit having a processor and control logic software, based on data collected by one or more sensors in the MPD manifold. The positions of the valves of the MPD manifold may be automatically adjusted by the control unit via the actuators.

Abstract: A managed pressure drilling (MPD) manifold has one or more valves that are operable by one or more actuators configured to synchronize the opening of one or more passageways in the valves with the closing of one or more of the other passageways in the valves, in order to minimize the likelihood of error and reduce response time. The valves are configured to transition smoothly between positions without fully blocking fluid flow in the manifold while changing the flow direction. The synchronization may be achieved mechanically, electrically, hydraulic, and/or pneumatically. The actuators may be remotely controlled by a control unit having a processor and control logic software, based on data collected by one or more sensors in the MPD manifold. The positions of the valves of the MPD manifold may be automatically adjusted by the control unit via the actuators.

Abstract: A controller and related system and method for controlling a choke for choking fluid flow are configured to take into account non-linear behaviors of the choke, to allow more accurate and effective control of the choke. To obtain a desired pressure drop across a choke valve, the controller is configured to monitor the position of a choke actuator coupled to the choke valve and the pressure at the inlet of the choke valve. The controller calculates an adaptive proportional gain coefficient, and optionally adaptive integral and derivative coefficients, based on the choke actuator position, to help mitigate the effects of non-linear behaviors of the choke and, where necessary, based on the inlet pressure, the controller calculates an augmentation correction to address any instability in the choke. The controller then commands the choke actuator accordingly to adjust the flow area through the choke valve.

Abstract: A pressure management device (PMD) for direct connection to a blowout preventor stack of a managed pressure drilling system, the PMD comprising a housing, one or more chokes, and a directional valve. The directional valve has a choke position and a bypass position. When the directional valve is in the choke position, the PMD operates to divert fluid entering the housing to one or more of the chokes. When the directional valve is in the bypass position, the PMD operates to divert fluid entering the housing to bypass the chokes. The inlet and outlet of each choke may be controlled by a dual shutoff valve, to selectively permit and restrict fluid flow through each choke.

Abstract: A controller and related system and method for controlling a choke for choking fluid flow are configured to take into account non-linear behaviors of the choke, to allow more accurate and effective control of the choke. To obtain a desired pressure drop across a choke valve, the controller is configured to monitor the position of a choke actuator coupled to the choke valve and the pressure at the inlet of the choke valve. The controller calculates an adaptive proportional gain coefficient, and optionally adaptive integral and derivative coefficients, based on the choke actuator position, to help mitigate the effects of non-linear behaviors of the choke and, where necessary, based on the inlet pressure, the controller calculates an augmentation correction to address any instability in the choke. The controller then commands the choke actuator accordingly to adjust the flow area through the choke valve.

Abstract: A rheology device comprises an elongated body having a flow path defined therein, first and second pressure lines in communication with the first and second ends of the flow path, respectively, and a differential pressure sensor for measuring a difference in pressure between the first and second pressure lines. In embodiments, the pressure lines are filled with a spacer fluid different from the fluid in the flow path. Based on at least three measurements of difference in pressure and corresponding flow rates, a yield point, a consistency factor, and a power factor can be calculated, and a rheology model of the fluid can be generated. Related methods are described which allow fluid rheology models to be determined and updated frequently. The device and methods herein may be useful in oil and gas operations, for example for rheology and hydraulic modeling in drilling operations.

Abstract: A managed pressure drilling (MPD) manifold has one or more valves that are operable by one or more actuators configured to synchronize the opening of one or more passageways in the valves with the closing of one or more of the other passageways in the valves, in order to minimize the likelihood of error and reduce response time. The valves are configured to transition smoothly between positions without fully blocking fluid flow in the manifold while changing the flow direction. The synchronization may be achieved mechanically, electrically, hydraulic, and/or pneumatically. The actuators may be remotely controlled by a control unit having a processor and control logic software, based on data collected by one or more sensors in the MPD manifold. The positions of the valves of the MPD manifold may be automatically adjusted by the control unit via the actuators.