Abstract: A high-performance metal alloy is disclosed being suitable for additive manufacturing of machine components, in particular machine components which are subjected to high gas temperature stress. Exemplary machine components are statoric components of gas turbines, such as nozzles.

Abstract: A method for manufacturing a turbomachine component is disclosed, including the steps of producing, by additive manufacturing, a plurality of separate segments of the turbomachine component, having a skin surrounding an empty volume corresponding to a massive part of the turbomachine component; assembling the separate segments of the turbomachine component together forming a semi-finished component, with an empty cavity therein; filling cavity of the semi-finished component with a bulk flowable material; and densifying and solidifying the bulk flowable material in the cavity.

Abstract: A silicide-based composite material is disclosed, comprising a silicide of Mo, B, W, Nb, Ta, Ti, Cr, Co, Y, or a combination thereof, Si3N4, and at least an oxide, as well as and a process for producing the same.

Abstract: An automatic ring valve 10 comprising a valve seat 12 provided with a plurality of gas flow passages 14 arranged according to at least one annular row, at least a shutter 18 comprising at least one ring-shaped portion for selectively closing and opening the gas flow passages 14, wherein said ring-shaped portion of the shutter 18 comprises a fiber-reinforced matrix 40, at least one contrasting member for contrasting an opening movement of ring-shaped portion of the shutter 18, wherein said ring-shaped portion of the shutter 18 comprises a structural core 18A made by said fiber-reinforced matrix 40, and wherein at least a portion of said structural core 18A is covered by at least one primary layer 18B, designed to improve fracture and/or impact and/or wear resistance of said ring-shaped portion.

Abstract: The impeller includes a main body with a root, a shroud and a plurality of blades connecting the root and the shroud. Protection elements are associated to the blades and constitute at least the front part of the blades. The protection elements may consist of separate bodies or may be grouped together to form one or more protection bodies. In an embodiment, the material of the protection elements is different from the material of the main body, and may be, for example, a cobalt base alloy having a chromium content greater than 20% or nickel base alloy having a chromium content greater than 12%.

Abstract: A method for manufacturing a component of a rotating machine comprises the steps of forming a structural inner portion by additive manufacturing from a first material; covering the structural inner portion with a protective outer portion made of a second material; the first material has a melting point higher than a second material.

Abstract: The component of the turbomachine comprises a body of the component, a bond layer covering a base surface of the body, and a top layer covering the bond layer and made of abradable ceramic material. The base surface of the component has patterned protrusions and, through two covering steps used for forming the bond layer and the top layer, also the top surface of the component has patterned protrusions. The pattern protrusions of the base surface may be obtained in different ways, for example casting, milling, grinding, electric discharge machining or additive manufacturing. The patterned protrusions belong to an abradable seal of the turbomachine, and may be shaped and sized to maintain specified clearances and to reduce flow of a working fluid within turbomachinery equipment and/or it's components.

Abstract: A method for manufacturing a machine component made of metal-based material is described. The method comprises the steps of: providing a powder blend comprising at least one metal-containing powder material and at least one strengthening dispersor in powder form, wherein the strengthening dispersor in powder form has an average grain size less than an average grain size of the metal-containing powder material; and forming the machine component by an additive manufacturing process using the powder blend.

Abstract: An alloy is disclosed, encompassing reduced amounts of Hafnium and Carbon so as to achieve an excellent oxidation resistance, as well as gas turbine applications using the same.

Abstract: A high-performance metal alloy is disclosed being suitable for additive manufacturing of machine components, in particular machine components which are subjected to high gas temperature stress. Exemplary machine components are statoric components of gas turbines, such as nozzles.

Abstract: A method of manufacturing a turbo-machine impeller, which includes a hub and a plurality of blades, using powder material in an additive-manufacturing process. The method includes: applying energy to the powder material by way of a high energy source, and solidifying the powder material. At least one bulky portion of the hub is irradiated such that the powder material solidifies in a lattice structure surrounded by an outer solid skin structure enclosing the lattice structure.

Abstract: An alloy is disclosed, encompassing reduced amounts of Hafnium and Carbon so as to achieve an excellent oxidation resistance, as well as gas turbine applications using the same.

Abstract: An alloy is disclosed, encompassing reduced amounts of Hafnium and Carbon so as to achieve an excellent oxidation resistance, as well as gas turbine applications using the same.

Abstract: A method for manufacturing a component of a rotating machine comprises the steps of forming a structural inner portion by additive manufacturing from a first material; covering the structural inner portion with a protective outer portion made of a second material; the first material has a melting point higher than a second material.

Abstract: A silicide-based composite material is disclosed, comprising a silicide of Mo, B, W, Nb, Ta, Ti, Cr, Co, Y, or a combination thereof, Si3N4, and at least an oxide, as well as and a process for producing the same.

Abstract: Metal alloys are disclosed, comprising at least cobalt, nickel, iron and carbon, wherein: the content of cobalt is at least about 20% by weight; the content of iron and cobalt in combination is comprised between about 40% and about 70% by weight; the content of nickel is comprised between about 5% and about 25% by weight; and the content of carbon is more than 0% but less than about 0.05% by weight.

Abstract: A method of manufacturing a turbo-machine impeller, which includes a hub and a plurality of blades, using powder material in an additive-manufacturing process. The method includes: applying energy to the powder material by way of a high energy source, and solidifying the powder material. At least one bulky portion of the hub is irradiated such that the powder material solidifies in a lattice structure surrounded by an outer solid skin structure enclosing the lattice structure.

Abstract: An aerodynamic vane insert configured to reproduce at least an aerodynamic vane of a finished centrifugal impeller and a method for building a centrifugal impeller for a turbomachine.

Abstract: A method of manufacturing a turbo-machine impeller, which includes a hub and a plurality of blades, using powder material in an additive-manufacturing process. The method includes: applying energy to the powder material by way of a high energy source, and solidifying the powder material. At least one bulky portion of the hub is irradiated such that the powder material solidifies in a lattice structure surrounded by an outer solid skin structure enclosing the lattice structure.

Abstract: An automatic ring valve 10 comprising a valve seat 12 provided with a plurality of gas flow passages 14 arranged according to at least one annular row, at least a shutter 18 comprising at least one ring-shaped portion for selectively closing and opening the gas flow passages 14, wherein said ring-shaped portion of the shutter 18 comprises a fiber-reinforced matrix 40, at least one contrasting member for contrasting an opening movement of ring-shaped portion of the shutter 18, wherein said ring-shaped portion of the shutter 18 comprises a structural core 18A made by said fiber-reinforced matrix 40, and wherein at least a portion of said structural core 18A is covered by at least one primary layer 18B, designed to improve fracture and/or impact and/or wear resistance of said ring-shaped portion.