Abstract: A frame (10) used in a packaging assembly for retaining a product within a box. The frame includes a panel (16) having a panel width (W1) greater than the box width. A front panel flap fold zone (26) corresponds to the front closure flap fold line of the box. A rear panel flap fold zone (30) corresponds to the rear closure flap fold line of the box. A central panel portion (34) extends between the front and rear panel flap fold zones. Front and rear panel flaps (36, 38) extend from the front panel flap fold zone and the rear panel flap fold zone, respectively. A detachment line (40) extends from the left edge (19) to the right edge (20) of the panel in the central panel portion to delineate front and rear central panel portions (42, 44). A sheet (18) extends across the central panel portion and attaches to the panel at opposing regions of the panel outside of the central panel portion.

Abstract: The presently disclosed subject matter relates generally to an apparatus for forming and/or sealing an inflatable mailer. Particularly, the disclosed apparatus comprises an inflation assembly that comprises upper and lower support arms and at least one inflation nozzle. In addition, the disclosed apparatus comprises a sealing assembly comprising upper and lower support arms, upper and lower heat seal jaws, two solenoids, and at least one heat seal element.

Abstract: The presently disclosed subject matter relates generally to mailers for shipping objects, and more particularly to mailers comprising an outer pouch and an inner inflatable liner and an inflation pathway through which a portion of gas can be introduced into said inflatable liner.

Abstract: The presently disclosed subject matter relates generally to an apparatus for forming and/or sealing an inflatable mailer. Particularly, the disclosed apparatus comprises an inflation assembly that comprises upper and lower support arms and at least one inflation nozzle. In addition, the disclosed apparatus comprises a sealing assembly comprising upper and lower support arms, upper and lower heat seal jaws, two solenoids, and at least one heat seal element.

Abstract: A dunnaging apparatus and method for controlling web tension are provided. The apparatus includes a frame that is configured to support at least one supply of a web of paper having a continuous length and a width. A paper forming device is configured to receive the web of paper in a substantially flat configuration and fold the web along at least one line extending generally along the length of the web to form a paper cushion of reduced width. At least one roller is rotatably mounted on the frame and configured to support the web of paper between the supply and the forming device. The roller is formed at least partially of foam so that an outer surface of the roller is elastically deformable and the roller is configured to provide a nonuniform cross-sectional shape across the width of the web according to variations in the tension in the web across the width of the web.