Abstract: A method of forming a flat panel array antenna includes the steps of: (a) providing a digitized design for a flat panel array, the flat panel array comprising a plurality of geometric features that vary in area along a thickness dimension of the flat panel array; (b) subdividing the digitized design into a plurality of thin strata stacked in the thickness dimension; (c) forming a thin layer of material corresponding to one of the thin strata; (d) fixing the thin layer of material; and (e) repeating steps (c) and (d) to form a flat panel array.

Abstract: A method of forming a flat panel array antenna includes the steps of: (a) providing a digitized design for a flat panel array, the flat panel array comprising a plurality of geometric features that vary in area along a thickness dimension of the flat panel array; (b) subdividing the digitized design into a plurality of thin strata stacked in the thickness dimension; (c) forming a thin layer of material corresponding to one of the thin strata; (d) fixing the thin layer of material; and (e) repeating steps (c) and (d) to form a flat panel array.

Abstract: In certain embodiments, a linear adjustment mechanism includes an adjustment plate, an adjustment nut, and a holding plate. The adjustment plate has an exterior-threaded section that engages with the adjustment nut, a mounting-bolt opening, and a clamping-bolt slot. The holding plate has a horizontal section having a clamping-bolt opening, a vertical section connected to the horizontal section, and an adjustment-nut opening. With (i) the adjustment nut engaged with the adjustment-nut opening and the exterior-threaded section of the adjustment plate and (ii) the clamping bolt inserted within (a) the clamping-bolt slot of the adjustment plate and (b) the clamping-bolt opening of the holding plate, (1) rotation of the adjustment nut on the exterior-threaded section of the adjustment adjusts the linear position of the adjustment plate relative to the holding plate and (2) rotation of the clamping bolt secures the linear position of the adjustment plate relative to the holding plate.

Abstract: In certain embodiments, a linear adjustment mechanism includes an adjustment plate, an adjustment nut, and a holding plate. The adjustment plate has an exterior-threaded section that engages with the adjustment nut, a mounting-bolt opening, and a clamping-bolt slot. The holding plate has a horizontal section having a clamping-bolt opening, a vertical section connected to the horizontal section, and an adjustment-nut opening. With (i) the adjustment nut engaged with the adjustment-nut opening and the exterior-threaded section of the adjustment plate and (ii) the clamping bolt inserted within (a) the clamping-bolt slot of the adjustment plate and (b) the clamping-bolt opening of the holding plate, (1) rotation of the adjustment nut on the exterior-threaded section of the adjustment adjusts the linear position of the adjustment plate relative to the holding plate and (2) rotation of the clamping bolt secures the linear position of the adjustment plate relative to the holding plate.

Abstract: A method of adjusting the pointing angle of an antenna includes mounting an antenna on a mounting structure with an antenna mount that includes a clamp member fixed to the mounting structure, a first adjustment bracket pivotally attached to the clamp member, and a second adjustment bracket pivotally attached to the first adjustment bracket, the antenna being mounted to the second adjustment bracket. The first and/or second adjustment brackets includes an access hole for receiving a toothed hand tool. One of the clamp member, the first adjustment bracket and the second adjustment bracket includes a toothed section. A toothed hand tool is inserted through the access hole to engage the toothed section; and rotated to pivot the first adjustment bracket relative to the clamp member or the second adjustment bracket relative to the first adjustment bracket. The pivoted bracket is secured to set the azimuth or elevation angle.

Abstract: In certain embodiments, a linear adjustment mechanism includes an adjustment plate, an adjustment nut, and a holding plate. The adjustment plate has an exterior-threaded section that engages with the adjustment nut, a mounting-bolt opening, and a clamping-bolt slot. The holding plate has a horizontal section having a clamping-bolt opening, a vertical section connected to the horizontal section, and an adjustment-nut opening. With (i) the adjustment nut engaged with the adjustment-nut opening and the exterior-threaded section of the adjustment plate and (ii) the clamping bolt inserted within (a) the clamping-bolt slot of the adjustment plate and (b) the clamping-bolt opening of the holding plate, (1) rotation of the adjustment nut on the exterior-threaded section of the adjustment adjusts the linear position of the adjustment plate relative to the holding plate and (2) rotation of the clamping bolt secures the linear position of the adjustment plate relative to the holding plate.

Abstract: In certain embodiments, a linear adjustment mechanism includes an adjustment plate, an adjustment nut, and a holding plate. The adjustment plate has an exterior-threaded section that engages with the adjustment nut, a mounting-bolt opening, and a clamping-bolt slot. The holding plate has a horizontal section having a clamping-bolt opening, a vertical section connected to the horizontal section, and an adjustment-nut opening. With (i) the adjustment nut engaged with the adjustment-nut opening and the exterior-threaded section of the adjustment plate and (ii) the clamping bolt inserted within (a) the clamping-bolt slot of the adjustment plate and (b) the clamping-bolt opening of the holding plate, (1) rotation of the adjustment nut on the exterior-threaded section of the adjustment adjusts the linear position of the adjustment plate relative to the holding plate and (2) rotation of the clamping bolt secures the linear position of the adjustment plate relative to the holding plate.

Abstract: An antenna mount is provided with a pivot base and a pivot saddle rotatably coupled to the pivot base by a pivot connection and at least one pivot arm connection. The pivot connection is provided with dual opposing conical countersunk head pivot connection bolts seated within conical countersunk pivot connection bolt holes of the pivot saddle, the conical countersunk head pivot connection bolts extending through the conical countersunk pivot connection bolt holes of the pivot saddle to couple with the pivot base about a pivot axis.

Abstract: An antenna mount is provided with a pivot base and a pivot saddle rotatably coupled to the pivot base by a pivot connection and at least one pivot arm connection. The pivot connection is provided with dual opposing conical countersunk head pivot connection bolts seated within conical countersunk pivot connection bolt holes of the pivot saddle, the conical countersunk head pivot connection bolts extending through the conical countersunk pivot connection bolt holes of the pivot saddle to couple with the pivot base about a pivot axis.