Patents by Inventor Ikuru Toyoda

Ikuru Toyoda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11096398
    Abstract: The object of the present invention is to provide a method for manufacturing solid milk having suitable hardness for practical use by manufacturing powdered milk having good compaction moldability. In the manufacturing method of solid milk of the present invention, powdered milk for manufacturing solid milk is produced (S100), and then solid milk is produced by produced powdered milk. This manufacturing process (S100) comprises a gas dispersal process (S112) and a spray drying process (S114). In the gas dispersal process (S112), a prescribed gas is dispersed into liquid milk which is an ingredient of the powdered milk. In the spray drying process (S114), the liquid milk having a dispersed prescribed gas is sprayed, and the sprayed liquid milk is dried. By performing these processes, powdered milk is obtained. Solid milk is manufactured by solidifying the powdered milk.
    Type: Grant
    Filed: September 5, 2019
    Date of Patent: August 24, 2021
    Assignee: Meiji Co., Ltd.
    Inventors: Ikuru Toyoda, Yoshinori Satake, Kazumitsu Ohtsubo
  • Publication number: 20200345025
    Abstract: A solid milk may include 0.5 wt % to 4 wt % of free fat, wherein a total fat content, including the free fat, is 5 wt % or higher. The solid milk may have a porosity of 30% to 50% and a solubility of 5 seconds to 180 seconds, where the solubility is defined as a time required to dissolve the solid milk completely when the solid milk is placed in 100 mL of water at 50° C. and shaken at a rate of 1.5 cycles/sec and an amplitude of 30 cm. The solid milk may have a hardness of 30 N to 300 N, where the hardness is defined as a force causing fracture when a load is applied in a direction in which a surface area of a fracture surface of a sample becomes minimal.
    Type: Application
    Filed: May 18, 2020
    Publication date: November 5, 2020
    Applicant: Meiji Co., Ltd.
    Inventors: Mitsuho Shibata, Ikuru Toyoda, Shunichi Kudo
  • Publication number: 20200060303
    Abstract: The object of the present invention is to provide a method for manufacturing solid milk having suitable hardness for practical use by manufacturing powdered milk having good compaction moldability. In the manufacturing method of solid milk of the present invention, powdered milk for manufacturing solid milk is produced (S100), and then solid milk is produced by produced powdered milk. This manufacturing process (S100) comprises a gas dispersal process (S112) and a spray drying process (S114). In the gas dispersal process (S112), a prescribed gas is dispersed into liquid milk which is an ingredient of the powdered milk. In the spray drying process (S114), the liquid milk having a dispersed prescribed gas is sprayed, and the sprayed liquid milk is dried. By performing these processes, powdered milk is obtained. Solid milk is manufactured by solidifying the powdered milk.
    Type: Application
    Filed: September 5, 2019
    Publication date: February 27, 2020
    Applicant: Meiji Co., Ltd.
    Inventors: Ikuru Toyoda, Yoshinori Satake, Kazumitsu Ohtsubo
  • Patent number: 8974847
    Abstract: [Object] To provide a food product that exhibits excellent solubility, such as solid milk. [Means] The above purpose is achieved by a food product having a top surface (4) including a flat area (2); a bottom surface (8) including a flat area (6) parallel to the flat area (2) on the top surface; and a recess (10) formed on the top surface (4) and a recess (12) formed on the bottom surface (8), wherein when the food product has both the recess (10) formed on the top surface (4) and the recess (12) formed on the bottom surface (8), the total of the largest depth du (14) of the recess (10) on the top surface and the largest depth dd (16) of the recess (12) on the bottom surface is 30% or larger of the thickness w (18) of the food product.
    Type: Grant
    Filed: October 17, 2007
    Date of Patent: March 10, 2015
    Assignee: Meiji Co., Ltd.
    Inventors: Ikuru Toyoda, Kazumitsu Ohtsubo
  • Publication number: 20140377440
    Abstract: A solid milk combining sufficient strength with sufficient solubility can be obtained basically by compacting and molding only powdered milk as an ingredient under a condition where porosity and free fat content thereof are controlled within fixed ranges and then humidifying and drying to produce a solid milk with a porosity of 30% to 50%. The solid milk has a moisture content of 1 wt % to 4 wt %.
    Type: Application
    Filed: July 23, 2014
    Publication date: December 25, 2014
    Inventors: Mitsuho Shibata, Ikuru Toyoda, Shunichi Kudo
  • Patent number: 8828471
    Abstract: The object of the present invention is to provide solid milk having suitable solubility and strength and a method for manufacturing such solid milk. The present invention is based on the knowledge that solid milk combining sufficient strength with sufficient solubility can be obtained basically by compacting and molding only powdered milk as an ingredient under a condition where porosity and free fat content thereof are controlled within fixed ranges and then humidifying and drying. The above-described object can be attained with solid milk with a porosity of 30% to 50% and a method for manufacturing solid milk, comprising a compacting process for compacting powdered milk and obtaining a solid compacted body of powdered milk, a humidifying process for wetting the compacted body of powdered milk obtained in the compacting process, and a drying process for drying the compacted body of powdered milk humidified in the humidification process.
    Type: Grant
    Filed: July 1, 2005
    Date of Patent: September 9, 2014
    Assignee: Meiji Co., Ltd.
    Inventors: Mitsuho Shibata, Ikuru Toyoda, Shunichi Kudo
  • Publication number: 20110244107
    Abstract: A method for manufacturing solid milk includes a classification process for obtaining powdered milk having larger particle diameter than prescribed particle diameter by classifying the powdered milk which is an ingredient of the solid milk; and a compaction molding process for molding the solid milk by using powdered milk obtained by the classification process.
    Type: Application
    Filed: December 25, 2009
    Publication date: October 6, 2011
    Applicant: MEIJI CO., LTD.
    Inventors: Ikuru Toyoda, Mitsuho Shibata, Kazumitsu Ohtsubo
  • Publication number: 20110236555
    Abstract: A method for manufacturing solid milk includes a gas dispersal process (S112) for dispersing a prescribed gas into liquid milk; a spray drying process (S114) for obtaining powdered milk by spraying the liquid milk after the gas dispersal process (S112), and drying the sprayed liquid milk; a compaction molding process (S130) for obtaining a solidified compaction molded body of powdered milk produced by compacting powdered milk after the gas dispersal process (S112) and the spray drying process (S114); in which the powdered milk obtained by performing the gas dispersal process (S112) and the spray drying process (S114) is bulkier than the powdered milk obtained without the gas dispersal process (S112).
    Type: Application
    Filed: December 25, 2009
    Publication date: September 29, 2011
    Applicant: MEIJI CO., LTD.
    Inventors: Ikuru Toyoda, Yoshinori Satake, Kazumitsu Ohtsubo
  • Patent number: 7883330
    Abstract: A powder compression molding machine is configured such that a plurality of lower and upper punches 61, 41 are allowed to enter a plurality of through-die holes 31 provided in first and second molding die sections 32, 33 of a slide plate 3 in a compression molding zone 21 to compressively mold powder and the slide plate 3 is slid to push out compacts downward and collect them in compact discharge zones 22a, 22b. Even when powder is compressively molded at a low compression force into solids having high porosity, compacts can satisfactorily be molded and collected without crumblingness, the compacts having sufficient high porosity and being dissolvable in water or the like.
    Type: Grant
    Filed: May 15, 2007
    Date of Patent: February 8, 2011
    Assignees: Qualicaps Co., Ltd., Meiji Dairies Corporation
    Inventors: Masakiyo Inoue, Mitsuho Shibata, Ikuru Toyoda, Shoushi Tsukamoto
  • Publication number: 20100316783
    Abstract: [Object] To provide a food product that exhibits excellent solubility, such as solid milk. [Means] The above purpose is achieved by a food product having a top surface (4) including a flat area (2); a bottom surface (8) including a flat area (6) parallel to the flat area (2) on the top surface; and a recess (10) formed on the top surface (4) and a recess (12) formed on the bottom surface (8), wherein when the food product has both the recess (10) formed on the top surface (4) and the recess (12) formed on the bottom surface (8), the total of the largest depth du (14) of the recess (10) on the top surface and the largest depth dd (16) of the recess (12) on the bottom surface is 30% or larger of the thickness w (18) of the food product.
    Type: Application
    Filed: October 17, 2007
    Publication date: December 16, 2010
    Applicant: MEIJI DAIRIES CORPORATION
    Inventors: Ikuru Toyoda, Kazumitsu Ohtsubo
  • Publication number: 20100285193
    Abstract: The present invention suggests a method for treating a liquid food, which is suitable for efficiently and effectively decreasing the dissolved oxygen concentration in liquid foods having high foaming property and low defoaming property such as skim milk. The dissolved oxygen concentration of the liquid food is decreased by putting the liquid food into a decompression vessel while heating the liquid food to a temperature higher than or equal to the saturation temperature (boiling point) of the liquid food under the decompression atmosphere in the decompression vessel, or putting the liquid food into a decompression vessel while depressurizing the decompression vessel to a pressure lower than or equal to the saturation vapor pressure of the liquid food at the temperature of the liquid food.
    Type: Application
    Filed: December 26, 2008
    Publication date: November 11, 2010
    Applicant: Meiji Dairies Corporation
    Inventors: Yoshinori Satake, Ikuru Toyoda
  • Publication number: 20090130243
    Abstract: A powder compression molding machine is configured such that a plurality of lower and upper punches 61, 41 are allowed to enter a plurality of through-die holes 31 provided in first and second molding die sections 32, 33 of a slide plate 3 in a compression molding zone 21 to compressively mold powder and the slide plate 3 is slid to push out compacts downward and collect them in compact discharge zones 22a, 22b. Even when powder is compressively molded at a low compression force into solids having high porosity, compacts can satisfactorily be molded and collected without crumblingness, the compacts having sufficient high porosity and being dissolvable in water or the like.
    Type: Application
    Filed: May 15, 2007
    Publication date: May 21, 2009
    Inventors: Masakiyo Inoue, Mitsuho Shibata, Ikuru Toyoda, Shoushi Tsukamoto
  • Publication number: 20080292770
    Abstract: The object of the present invention is to provide solid milk having suitable solubility and strength and a method for manufacturing such solid milk. The present invention is based on the knowledge that solid milk combining sufficient strength with sufficient solubility can be obtained basically by compacting and molding only powdered milk as an ingredient under a condition where porosity and free fat content thereof are controlled within fixed ranges and then humidifying and drying. The above-described object can be attained with solid milk with a porosity of 30% to 50% and a method for manufacturing solid milk, comprising a compacting process for compacting powdered milk and obtaining a solid compacted body of powdered milk, a humidifying process for wetting the compacted body of powdered milk obtained in the compacting process, and a drying process for drying the compacted body of powdered milk humidified in the humidification process.
    Type: Application
    Filed: July 1, 2005
    Publication date: November 27, 2008
    Applicant: Meiji Dairies Corporation
    Inventors: Mitsuho Shibata, Ikuru Toyoda, Shunichi Kudo
  • Patent number: 6637318
    Abstract: An object of the present invention is to reduce the generation of smell by sterilization and to improve the taste in carrying out the sterilization of milk or the like, and the method of the present invention is a method where sterilization is carried out after the dissolved oxygen in milk or the like is substituted with nitrogen gas, and the method is characterized in that a means in which nitrogen gas is directly mixed with and dispersed in milk or the like and a means in which milk or the like with which nitrogen gas is not mixed is sprayed from a nozzle(s) to the top of milk or the like, with and in which nitrogen gas has been mixed and dispersed, stored in a nitrogen gas substituting tank under a nitrogen gas atmosphere, are jointly used whereby the dissolved oxygen amount in the milk or the like is reduced by means of substitution of the dissolved oxygen with nitrogen gas, followed by subjecting to sterilization.
    Type: Grant
    Filed: August 13, 2002
    Date of Patent: October 28, 2003
    Assignee: Meiji Milk Products Company, Limited
    Inventors: Tetsu Kamiya, Ikuru Toyoda, Hiroki Inagaki, Yukinari Takeuchi, Shunichi Kudo
  • Publication number: 20030015101
    Abstract: An object of the present invention is to reduce the generation of smell by sterilization and to improve the taste in carrying out the sterilization of milk or the like, and the method of the present invention is a method where sterilization is carried out after the dissolved oxygen in milk or the like is substituted with nitrogen gas, and the method is characterized in that a means in which nitrogen gas is directly mixed with and dispersed in milk or the like and a means in which milk or the like with which nitrogen gas is not mixed is sprayed from a nozzle(s) to the top of milk or the like, with and in which nitrogen gas has been mixed and dispersed, stored in a nitrogen gas substituting tank under a nitrogen gas atmosphere, are jointly used whereby the dissolved oxygen amount in the milk or the like is reduced by means of substitution of the dissolved oxygen with nitrogen gas, followed by subjecting to sterilization.
    Type: Application
    Filed: August 13, 2002
    Publication date: January 23, 2003
    Applicant: MEIJI MILK PRODUCTS COMPANY, LIMITED
    Inventors: Tetsu Kamiya, Ikuru Toyoda, Hiroki Inagaki, Yukinari Takeuchi, Shunichi Kudo
  • Patent number: 6447828
    Abstract: An object of the present invention is to reduce the generation of smell by sterilization and to improve the taste in carrying out the sterilization of milk or the like, and the method of the present invention is a method where sterilization is carried out after the dissolved oxygen in milk or the like is substituted with nitrogen gas, and the method is characterized in that a step in which nitrogen gas is directly mixed with and dispersed in milk or the like and a step in which milk or the like with which nitrogen gas is not mixed is sprayed from a nozzle(s) to the top of milk or the like, with and in which nitrogen gas has been mixed and dispersed, stored in a nitrogen gas substituting tank under a nitrogen gas atmosphere, are jointly used whereby the dissolved oxygen amount in the milk or the like is reduced by substitution of the dissolved oxygen with nitrogen gas, followed by subjecting to sterilization.
    Type: Grant
    Filed: September 8, 2000
    Date of Patent: September 10, 2002
    Assignee: Meiji Milk Products Company, Limited
    Inventors: Tetsu Kamiya, Ikuru Toyoda, Hiroki Inagaki, Yukinari Takeuchi, Shunichi Kudo