Abstract: A sealed chamber for disposal in a wired pipe segment includes a base element, electronics supported in a chamber in the base element and a sealing layer that prevents the electronics inside the chamber from harmful gases and fluids, the sealing layer comprising a reactive multi-layer foil material (RMFM).

Abstract: In one aspect, the disclosure provides a method of drilling a wellbore, which method, in one embodiment, includes the features of drilling the wellbore with a drill string that includes a bypass device having a fluid passage therethrough by supplying a fluid through the bypass device, wherein the drilling fluid circulates to the surface via an annulus between the drill string and the wellbore; defining a time period (locking time); initiating a selected drilling parameter; detecting downhole the selected drilling parameter and one of the second flow rate and a differential pressure; and activating the bypass device when the selected drilling parameter and one of the second flow rate and the differential pressure are present during the defined time period to divert a portion of the drilling fluid from the bypass device to the annuls. In one aspect, the selected drilling parameter is rotation of a member associated with the bypass device.

Abstract: A wired pipe transmission line for disposal in a wired pipe segment. The line includes an assembly including an inner conductor and an insulating material surrounding the inner conductor and a protective layer that is formed of a continuous portion of a starting material spirally around the assembly.

Abstract: A wired pipe segment includes a body extending from a box end to a pin end and a coupler located in one of the box end or the pin end, the coupler including a communication element and a coupler connector in electrical communication therewith and extending away from the communication element. The segment also includes a transmission line extending away from the coupler towards the other of the box and pin end, the transmission line including an inner conductor surrounded by an insulating material, the inner conductor of the transmission line having an end with a non-cylindrical shape. The segment also includes a connector that electrically connects the coupler to the transmission line.

Abstract: A method of forming a wellbore is disclosed. An inner string and an outer string are conveyed downhole. The inner string is attached to the outer string at a first location and the wellbore is formed. The inner stringy is attached to the outer string at a second location us hole of the first location and an annulus between the outer string and the wellbore is cemented without retrieving the inner string from the wellbore.

Abstract: An electronics frame for a wired pipe drill string, including a housing arranged to be disposed within the wired pipe drill string. The housing includes a chamber formed therein and one or more electronic components disposed in the chamber. A shape memory element is disposed in the chamber. The shape memory element is transitionable in response to a transition stimulus between a first shape permitting positioning within the chamber and a second shape sealingly engagable with the housing to isolate the one or more electronic components from fluid. A method of isolating an electronic component is also included.

Abstract: A wired pipe segment includes a body extending from a box end to a pin end and a coupler located in one of the box and pin ends, the coupler including a communication element and a coupler connector in electrical communication therewith and extending away from the communication element. The segment also includes a transmission line extending away from the coupler towards the other of the box and pin end, the transmission line including an inner conductor surrounded by a dielectric material, the inner conductor extending beyond an end of the dielectric material. The segment also includes a connector that electrically connects the coupler to the transmission line, the connector including an inner conductive connection having first and second ends that are, respectively, in contact with the inner conductor and the coupler connector.

Abstract: A sub for a wired pipe system that includes a body includes an outer surface and a pin end and a first transmission device located in or near the pin end. The sub also includes a communication collar that at least partially surrounds the outer surface and that is rotatable relative to the body, a second transmission device in electrical communication with the first transmission device and a transmission line that electrically connects the first and second communication devices and that passes at least partially through the body. The sub further includes a third transmission device located in the communication collar in communication with the second transmission device. In the disclosed sub, the first, second and third transmission devices are all of the same type.

Abstract: An electronic frame for use in a downhole component coupling mechanism in a segmented wired pipe system includes a first frame element including at least one retaining structure configured to retain an electronic component. The frame also includes a sealed chamber disposed in the frame element, the sealed chamber including inputs to receive input signals from communication elements and either couple the inputs together or direct the input signals to control electronics.

Abstract: An apparatus for communicating a signal to or from a downhole tool includes a drill pipe configured to be rotated to drill a borehole, a tubular under axial tension and secured in the drill pipe, and a retention device secured to the tubular and configured to maintain the tubular under the axial tension. The retention device includes a portion extending from a body of the device in a direction that is non-inward-radial with respect to a longitudinal axis of the drill pipe. The apparatus further includes a transmission line disposed in the tubular and in an opening of the retention device and in communication with the downhole tool.

Abstract: In one aspect, a drilling apparatus is provided, where the drilling apparatus includes a fluid pump disposed in a main wellbore, a lateral well in fluid communication with the fluid pump and a drilling assembly disposed in the lateral well, wherein the drilling assembly is configured to receive a fluid from the fluid pump to power the drilling assembly and to transport cuttings from the drilling assembly to the main wellbore. The drilling apparatus further includes a sealing mechanism disposed in the main wellbore, the sealing mechanism being configured to direct the cuttings in the fluid downhole of the sealing mechanism.

Abstract: Disclosed is a method and assembly for providing tension to a transmission line in a pipe. The method includes inserting a transmission line into a transmission line channel of a pipe. The transmission line has a first end and a second end, the transmission line being inserted into a first end of the pipe second-end-first. The transmission line has a first tension-load-supporting mechanism attached to the first end of the transmission line. The method includes applying a first level of tension to the transmission line in the pipe and applying a second tension-load-supporting mechanism to the second end of the transmission line while the first level of tension is applied to the transmission line. The method further includes removing the first level of tension from the transmission line to maintain a second level of tension along the transmission line between the first and second tension-load-supporting mechanisms.

Abstract: An electronics frame for a wired pipe drill string, including a housing arranged to be disposed within the wired pipe drill string. The housing includes a chamber formed therein and one or more electronic components disposed in the chamber. A shape memory element is disposed in the chamber. The shape memory element is transitionable in response to a transition stimulus between a first shape permitting positioning within the chamber and a second shape sealingly engagable with the housing to isolate the one or more electronic components from fluid. A method of isolating an electronic component is also included.

Abstract: A wired pipe system includes a wired pipe segment having a first end and a second end, a first coupler in the first end and a second coupler in the second end and a transmission line disposed in the wired pipe segment between the first and second ends. The transmission line includes a transmission cable that includes an inner conductor and an insulating material disposed about the inner conductor as well as a a wire channel surrounding the insulating material and the inner conductor for at least a portion of a length of the transmission cable. The wire channel and the insulating material are mated together by at least one mating feature.

Abstract: An apparatus for retaining electronic components in a downhole component coupling mechanism includes: a power supply frame including a first housing configured to retain a power supply therein and isolate the power supply from downhole fluids, the power supply frame configured to be disposed in and constrained axially by a coupling assembly of a first downhole component and a second downhole component; an electronic component disposed in a second housing in the coupling assembly, the electronic component located external to the power supply frame; and a connector configured to transmit electric power from the power supply to the electronic component to supply electrical power to the electronic component.

Abstract: The transmission line for wired pipe applications includes an inner conductor, an insulating material surrounding the inner conductor, the insulating material having an initial outer diameter, and a wire channel surrounding the insulating material and the inner conductor for at least a portion of a length of the transmission line. The wire channel is formed from at least two profiles forced together to compress the insulating material such that it has a final outer diameter that is less than the initial outer diameter.

Abstract: An apparatus for securing a transmission line in a downhole component includes: an element coupled to an exterior surface of the transmission line, the transmission line configured to be disposed in a communication conduit that extends through the downhole component, the element configured to restrict axial movement of the transmission line within the communication conduit.

Abstract: An electronic frame for use in a downhole component coupling mechanism includes: a first frame element including at least one retaining structure configured to retain an electronic component; and a second frame element configured to be disposed at the first frame element, the second frame element permanently joined to the first frame element to isolate the electronic component from downhole fluids and form the electronic frame, the electronic frame configured to be disposed in a coupling assembly of a first downhole component and a second downhole component and constrained axially by the coupling assembly.

Abstract: A wired pipe segment includes a body extending from a box end to a pin end and a coupler located in one of the box and pin ends. The coupler includes a communication element and a coupler connector in electrical communication therewith and extending away from the communication element. The segment also includes a transmission line extending away from the coupler towards the other of the box and pin end, the transmission line including an inner conductor surrounded by a dielectric material, the inner conductor extending beyond an end of the dielectric material. The segment also includes a connector that electrically connects the coupler to the transmission line, the connector including a first female end adapted to surround and make electrical contact with the coupler connector and a second end configured to have the inner conductor attached to an outer surface thereof.

Abstract: A wired pipe coupler that carries at least a data signal includes a carrier having a plurality of electrical components disposed therein and one or more antennas supported by and spaced from the carrier, the one or more antennas being electrically coupled to the carrier through respective ones of the plurality of electrical components.