Abstract: A heat tunnel for applying heated air to articles enclosed in shrink-wrap film includes at least one air supply unit; a conveyor; and a heat shroud spaced from the conveyor. The air supply unit includes a source of heated air, a fan, a heated air plenum, air ducts, and a return air plenum. Multiple air supply units can be provided along the conveyor to create a heat tunnel of desired length.

Abstract: Product is conveyed as a continuous stream by a meter conveyor (12) unto a transfer plate (32) and a transfer device (42). The transfer device (42) is movable between a retracted position and an extended position extending over a sweep conveyor (22). In a preferred form, the transfer device (42) is in the form of a thin piece of flexible material and is moved in the conveying direction from the retracted position to the extended position by engaging with the sweep conveyor (22) and is moved to the retracted position by being wrapped around a rotated roller (46). Product is transferred from the transfer device (42) to the sweep conveyor (22) as the transfer device (42) moves from the extended position to the retracted position and is engaged by a metering bar (52ba) which controls the product acceleration on the sweep conveyor (22) to match the meter conveyor (12) until the product group leaves the transfer device (42).

Abstract: Product is conveyed as a continuous stream by a meter conveyor (12) unto a transfer plate (32) and a transfer device (42). The transfer device (42) is movable between a retracted position and an extended position extending over a sweep conveyor (22). In a preferred form, the transfer device (42) is in the form of a thin piece of flexible material and is moved in the conveying direction from the retracted position to the extended position by engaging with the sweep conveyor (22) and is moved to the retracted position by being wrapped around a rotated roller (46). Product is transferred from the transfer device (42) to the sweep conveyor (22) as the transfer device (42) moves from the extended position to the retracted position and is engaged by a metering bar (52ba, 52ca) which controls the product on the sweep conveyor (22) until the product group leaves the transfer device (42). With nested product, the leading edge of the transfer device (42) is scalloped to represent the product bottom leading edge.

Abstract: A heat tunnel for applying heated air to articles enclosed in shrink-wrap film includes at least one air supply unit; a conveyor; and a heat shroud spaced from the conveyor. The air supply unit includes a source of heated air, a fan, a heated air plenum, air ducts, and a return air plenum. Multiple air supply units can be provided along the conveyor to create a heat tunnel of desired length.

Abstract: A cutting apparatus for cutting shrink wrap film residing in a roll. The apparatus includes a first roller pair receiving the film from the roll and carrying the film away from the roll; a second roller pair receiving the sheet of film from the first roller pair and carrying the film away from the first roller pair; a mechanism for providing an air stream to direct the leading edge of the film into the second roller pair; a mechanism for regulating the pressure exerted by the second roller pair against the sheet of film to maintain tension on the film between the first roller pair and the second roller pair; and a rotating blade to cut the film as the film exits the first roller pair, thereby producing a cut sheet of film. The apparatus may also include intermediate supports to prevent roller deflection, thus allowing the use of light-weight rollers to minimize inertia.

Abstract: A cutting apparatus for cutting shrink wrap film residing in a roll. The apparatus includes a first roller pair receiving the film from the roll and carrying the film away from the roll; without the need for a second roller pair to receive the cut sheet of film. Film snap-back is prevented by cutting the film between a shear deck with teeth and a rotating blade with teeth intermeshing with the teeth of the shear deck. A method for cutting a sheet of shrink wrap film, including: feeding the film into a first roller pair; and cutting the film between the first roller pair and the second roller pair using a rotating knife with a number of teeth intermeshing with a shear bar with teeth.

Abstract: Product is conveyed as a continuous stream by a meter conveyor (12) unto a transfer plate (32) and a transfer device (42). The transfer device (42) is movable between a retracted position and an extended position extending over a sweep conveyor (22). In a preferred form, the transfer device (42) is in the form of a thin piece of flexible material and is moved in the conveying direction from the retracted position to the extended position by engaging with the sweep conveyor (22) and is moved to the retracted position by being wrapped around a rotated roller (46). Product is transferred from the transfer device (42) to the sweep conveyor (22) as the transfer device (42) moves from the extended position to the retracted position and is engaged by a metering bar (52ba) which controls the product acceleration on the sweep conveyor (22) to match the meter conveyor (12) until the product group leaves the transfer device (42).

Abstract: Apparatus for collating products into arrays, comprising: (a) an upper conveyor receiving the products at random intervals, the upper conveyor moving in a first direction, the upper conveyor establishing a first gap thereon between each product and a second gap thereon to create groups of products, the upper conveyor having a nose; (b) a lower conveyor positioned below the upper conveyor and receiving the products from the upper conveyor, the lower conveyor moving in a second direction substantially opposed to the first direction; and (c) a reverse shingling plate associated with the upper conveyor at the nose thereof and blocking product movement beyond the nose, whereby product encountering the reverse shingling plate drops onto the lower conveyor.

Abstract: A system (10) for processing pliable, sealed bags (16) includes an inlet section (176) for transferring the bags (16) onto a lower conveyor (152) with the lower end being downstream of the bag upper end and allowing product not contained by the bags (16) to fall through the inlet section (176). The bags (16) on the lower conveyor (152) pass beneath an overhead conveyor (194), with product being dispersed inside of the bag (16) as the result of the rotation of a conditioning roller (168) engaging and flexing the belting (158) of the lower conveyor (152). The endless carrier of the overhead conveyor (194) is deflected by first and second support plates (216, 220) slideably received in flexible guides (212). The first support plates (216) places pressure on the bags (16) to force air out of improperly sealed bags (16) while the movement of the second support plates (220) is detected to determine whether the bags (16) are within a tolerable thickness.

Abstract: A bag loading apparatus (26) of a packaging system (10) includes a platen (68) having a convex upper surface upon which layers of bags (16) are sequentially placed, with the platen (68) being lowered upon receipt of each layer, until a full stack is supported on the platen (68). The loading apparatus (26) also includes a pivotally mounted pusher plate (98) against which the layered bags (16) are arranged when supported on the platen (68). Furthermore, a shelf (58) is arranged above both the platen (68) and the pusher plate (98) and is preferably pivotally mounted about a common axis with the pusher plate (98). With a stack of bags (16) on the platen (68), the pusher plate (98) accelerates across the platen (68) to shift the bags (16) into an open container (28), with the bags (16) preferably assuming a generally wedge-shape to aid in the loading of the bags (16) into the container (28).