Patents by Inventor Isamu Otsuka

Isamu Otsuka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10848016
    Abstract: A direct-current electric motor (an electrically powered machine) is a 3-pole brush-equipped direct-current electric motor which is provided with an armature (a rotor), a field element (a stator), a shaft, a commutator, a brush, a bracket, and an end plate. Of these, the armature (an armature) is provided with a dust core configured with a compressed powder compact formed of magnetic powder, and a coil buried in the dust core. On the other hand, the field element is provided with a field magnet which generates a magnetic flux, and a yoke housing which supports the field magnet and also functions as a housing.
    Type: Grant
    Filed: August 24, 2016
    Date of Patent: November 24, 2020
    Inventors: Yukihiko Shiohara, Hidefumi Nakamura, Isamu Otsuka
  • Patent number: 9767956
    Abstract: A composite particle includes: a particle composed of a soft magnetic metallic material, and a coating layer composed of a soft magnetic metallic material having a different composition from that of the particle and fusion-bonded to the particle so as to cover the particle, wherein when the Vickers hardness of the particle is represented by HV1 and the Vickers hardness of the coating layer is represented by HV2, HV1 and HV2 satisfy the following relationship: 100?HV1?HV2, and when half of the projected area circle equivalent diameter of the particle is represented by r and the average thickness of the coating layer is represented by t, r and t satisfy the following relationship: 0.05?t/r?1.
    Type: Grant
    Filed: November 19, 2013
    Date of Patent: September 19, 2017
    Assignee: Seiko Epson Corporation
    Inventors: Isamu Otsuka, Yu Maeta, Toshikuni Sato
  • Patent number: 9702028
    Abstract: A magnesium-based alloy powder is made of a magnesium-based alloy that contains 0.2 mass % to 5 mass % of calcium, wherein the magnesium-based alloy powder has an average particle diameter of 100 ?m to 1,500 ?m, wherein the magnesium-based alloy powder has a particle average aspect ratio of 0.5 to 1, wherein the magnesium-based alloy powder has an apparent density of 0.2 g/cm3 to 1.2 g/cm3, and wherein the mean value of hardness variation index values obtained by dividing the difference of the maximum value and the minimum value of micro Vickers hardnesses taken at 10 measurement points in a particle cross section by the maximum value is 0.3 or less.
    Type: Grant
    Filed: February 27, 2014
    Date of Patent: July 11, 2017
    Assignee: Seiko Epson Corporation
    Inventors: Isamu Otsuka, Hiroyoshi Otaka
  • Publication number: 20170063172
    Abstract: A direct-current electric motor (an electrically powered machine) is a 3-pole brush-equipped direct-current electric motor which is provided with an armature (a rotor), a field element (a stator), a shaft, a commutator, a brush, a bracket, and an end plate. Of these, the armature (an armature) is provided with a dust core configured with a compressed powder compact formed of magnetic powder, and a coil buried in the dust core. On the other hand, the field element is provided with a field magnet which generates a magnetic flux, and a yoke housing which supports the field magnet and also functions as a housing.
    Type: Application
    Filed: August 24, 2016
    Publication date: March 2, 2017
    Inventors: Yukihiko SHIOHARA, Hidefumi NAKAMURA, Isamu OTSUKA
  • Patent number: 9493866
    Abstract: An amorphous alloy powder is composed of an amorphous alloy material containing Fe, Cr, Mn, Si, B, and C as constituent components, and in the amorphous alloy material, Fe is contained as a main component, the content of Cr is 0.5 at % or more and 3 at % or less, the content of Mn is 0.02 at % or more and 3 at % or less, the content of Si is 10 at % or more and 14 at % or less, the content of B is 8 at % or more and 13 at % or less, and the content of C is 1 at % or more and 3 at % or less. By using such an amorphous alloy powder, a dust core which reduces iron loss and decreases magnetostriction can be obtained.
    Type: Grant
    Filed: February 27, 2014
    Date of Patent: November 15, 2016
    Assignee: Seiko Epson Corporation
    Inventors: Isamu Otsuka, Yu Maeda, Toshikuni Sato
  • Patent number: 9196404
    Abstract: A soft magnetic powder containing an amorphous alloy material having an alloy composition represented by Fe100-a-b-c-dMnaSibBcCd wherein a, b, c and d each represent a proportion in terms of percent by atom, and satisfy 0.1?a?10, 3?b?15, 3?c?15, and 0.1?d?3.
    Type: Grant
    Filed: March 28, 2013
    Date of Patent: November 24, 2015
    Assignee: Seiko Epson Corporation
    Inventors: Isamu Otsuka, Yu Maeda, Toshikuni Sato
  • Publication number: 20140240077
    Abstract: An amorphous alloy powder is composed of an amorphous alloy material containing Fe, Cr, Mn, Si, B, and C as constituent components, and in the amorphous alloy material, Fe is contained as a main component, the content of Cr is 0.5 at % or more and 3 at % or less, the content of Mn is 0.02 at % or more and 3 at % or less, the content of Si is 10 at % or more and 14 at % or less, the content of B is 8 at % or more and 13 at % or less, and the content of C is 1 at % or more and 3 at % or less. By using such an amorphous alloy powder, a dust core which reduces iron loss and decreases magnetostriction can be obtained.
    Type: Application
    Filed: February 27, 2014
    Publication date: August 28, 2014
    Inventors: Isamu OTSUKA, Yu MAEDA, Toshikuni SATO
  • Publication number: 20140238192
    Abstract: A magnesium-based alloy powder is made of a magnesium-based alloy that contains 0.2 mass % to 5 mass % of calcium, wherein the magnesium-based alloy powder has an average particle diameter of 100 ?m to 1,500 ?m, wherein the magnesium-based alloy powder has a particle average aspect ratio of 0.5 to 1, wherein the magnesium-based alloy powder has an apparent density of 0.2 g/cm3 to 1.2 g/cm3, and wherein the mean value of hardness variation index values obtained by dividing the difference of the maximum value and the minimum value of micro Vickers hardnesses taken at 10 measurement points in a particle cross section by the maximum value is 0.3 or less.
    Type: Application
    Filed: February 27, 2014
    Publication date: August 28, 2014
    Applicant: Seiko Epson Corporation
    Inventors: Isamu Otsuka, Hiroyoshi Otaka
  • Publication number: 20140238191
    Abstract: A magnesium-based alloy powder is provided that comprises a magnesium-based alloy containing 0.2 mass % to 5 mass % of calcium. The magnesium-based alloy powder has an average particle diameter of 100 ?m to 1,500 ?m. The mean value of hardness variation index values obtained by dividing the difference of the maximum value and the minimum value of micro Vickers hardnesses taken at 10 measurement points in a particle cross section by the maximum value is 0.3 or less. The magnesium-based alloy powder has a particle surface coated with a calcium oxide-containing coating layer.
    Type: Application
    Filed: February 27, 2014
    Publication date: August 28, 2014
    Applicant: Seiko Epson Corporation
    Inventors: Isamu Otsuka, Hiroyoshi Otaka
  • Publication number: 20140138569
    Abstract: A composite particle includes: a first particle composed of a soft magnetic metallic material; and second particles composed of a soft magnetic metallic material having a different composition from that of the first particle and adhered to the first particle so as to cover the first particle, wherein when the Vickers hardness of the first particle is represented by HV1 and the Vickers hardness of the second particle is represented by HV2, HV1 and HV2 satisfy the following relationships: 250?HV1?1200, 100?HV2<250, and 100?HV1?HV2, and when the projected area circle equivalent diameter of the first particle is represented by d1 and the projected area circle equivalent diameter of the second particle is represented by d2, d1 and d2 satisfy the following relationships: 30 ?m?d1?100 ?m and 2 ?m?d2?20 ?m.
    Type: Application
    Filed: November 19, 2013
    Publication date: May 22, 2014
    Inventors: Isamu OTSUKA, Yu MAETA, Toshikuni SATO
  • Publication number: 20140138570
    Abstract: A composite particle includes: a particle composed of a soft magnetic metallic material, and a coating layer composed of a soft magnetic metallic material having a different composition from that of the particle and fusion-bonded to the particle so as to cover the particle, wherein when the Vickers hardness of the particle is represented by HV1 and the Vickers hardness of the coating layer is represented by HV2, HV1 and HV2 satisfy the following relationship: 100?HV1?HV2, and when half of the projected area circle equivalent diameter of the particle is represented by r and the average thickness of the coating layer is represented by t, r and t satisfy the following relationship: 0.05?t/r?1.
    Type: Application
    Filed: November 19, 2013
    Publication date: May 22, 2014
    Inventors: Isamu OTSUKA, Yu MAETA, Toshikuni SATO
  • Publication number: 20130255836
    Abstract: A soft magnetic powder containing an amorphous alloy material having an alloy composition represented by Fe100-a-b-c-dMnaSibBcCd wherein a, b, c and d each represent a proportion in terms of percent by atom, and satisfy 0.1?a?10, 3?b?15, 3?c?15, and 0.1?d?3.
    Type: Application
    Filed: March 28, 2013
    Publication date: October 3, 2013
    Applicant: Seiko Epson Corporation
    Inventors: Isamu OTSUKA, Yu MAETA, Toshikuni SATO
  • Patent number: 6368423
    Abstract: The invention improves the thermal conductivity of the material powder to be fired and also makes it possible to produce an amorphous magnetically soft body within a shortened period of time. The amorphous magnetically soft body is produced by preforming the material powder into a body first, and heating the preformed body without pressing. Stated more specifically, an amorphous magnetically soft body is produced from a material powder comprising a powder of an amorphous magnetically soft alloy, a glass having a softening point lower than the crystallization starting temperature of the alloy and a binding resin, by pressing the material powder in a preforming die to prepare a preformed body by the binding property of the resin, and firing the preformed body without pressing at a temperature higher than the softening point of the glass and lower than the crystallization starting temperature of the alloy to join the particles of the alloy with the glass.
    Type: Grant
    Filed: September 7, 2000
    Date of Patent: April 9, 2002
    Assignee: Kubota Corporation
    Inventors: Isamu Otsuka, Toru Kawai, Atsunobu Shintani, Hiroshi Yamamoto, Isao Endo
  • Patent number: 6017490
    Abstract: A powder of composite particles is prepared by adhering to the surfaces of particles of an amorphous magnetically soft alloy particles of a glass having a softening point lower than the crystallization temperature of the alloy to coat the surfaces of the alloy particles with the glass. The powder of composite particles prepared is pressed at a temperature higher than the softening point of the glass and lower than the crystallization temperature of the alloy to bond the alloy particles with the glass. The pressed powder body is at least 0.5 in the ratio of the magnetic permeability at 10.sup.7 Hz to the magnetic permeability at 10.sup.4 Hz.
    Type: Grant
    Filed: November 19, 1997
    Date of Patent: January 25, 2000
    Assignee: Kubota Corporation
    Inventors: Isamu Otsuka, Isao Endo, Hideo Koshimoto, Hiroshi Yamamoto, Ryosei Okuno