Abstract: A transportable system and method for the in situ eccentric manufacturing of reinforced thermoplastic pipelines in continuous lengths up to 10 miles and from 8 to 60 inches in diameter having a rotating frame assembly with a eccentric spools for application of reinforcing tapes and other components to a polyolefin core pipe, and further having a forming machine for cross sectional shape reduction of the reinforced thermoplastic pipelines to facilitate pulling the reinforced thermoplastic pipelines inside a host pipeline. Also provided are continuous monitoring and marking with application of tape in the hoop stress direction and the axial stress direction as well as saturated tape feeding stations for impregnation of the reinforcing tape for in situ curing.

Abstract: Movable systems and methods for making pipe, e.g., non-metallic pipe, either for stand-alone use as produced or for use as a pipe liner, the pipe made at a site at which it is to be used; and, in certain aspects, a transportable factory for simultaneous mobile field manufacturing and installation for making pipe, e.g., reinforced thermoplastic composite pipe, either for stand-alone use or for use as a pipe liner, the pipe made, in one aspect, at a site of use of the pipe. This abstract is provided to comply with the rules requiring an abstract which will allow a searcher or other reader to quickly ascertain the subject matter of the technical disclosure and is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims, 37 C.F.R. 1.72(b).

Abstract: A transportable system and method for the in situ eccentric manufacturing of reinforced thermoplastic pipelines in continuous lengths up to 10 miles and from 8 to 60 inches in diameter having a rotating frame assembly with a eccentric spools for application of reinforcing tapes and other components to a polyolefin core pipe, and further having a forming machine for cross sectional shape reduction of the reinforced thermoplastic pipelines to facilitate pulling the reinforced thermoplastic pipelines inside a host pipeline. Also provided are continuous monitoring and marking with application of tape in the hoop stress direction and the axial stress direction as well as saturated tape feeding stations for impregnation of the reinforcing tape for in situ curing.

Abstract: Movable systems and methods for making pipe, e.g., non-metallic pipe, either for stand-alone use as produced or for use as a pipe liner, the pipe made at a site at which it is to be used; and, in certain aspects, a transportable factory for simultaneous mobile field manufacturing and installation for making pipe, e.g., reinforced thermoplastic composite pipe, either for stand-alone use or for use as a pipe liner, the pipe made, in one aspect, at a site of use of the pipe. This abstract is provided to comply with the rules requiring an abstract which will allow a searcher or other reader to quickly ascertain the subject matter of the technical disclosure and is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims, 37 C.F.R. 1.72(b).

Abstract: A thermoplastic pipe liner assembly and method for installation in a pipeline by pulling the pipe liner assembly through the pipeline in a temporarily folded condition wherein the thermoplastic pipe liner assembly has a core inner liner, an outer liner with optional grooving for annular communication, orbitally wound strength and intermediate layers, two or more tension deformation members to sustain the tension needed to pull the pipe liner assembly through the pipeline for several miles and to assist in maintaining the temporarily folded condition. Also included are optional instrumentation circuits. Also disclosed is a method for the manufacture of the pipe liner assembly and concurrent installation in a pipeline.

Abstract: A thermoplastic liner is extruded in cylindrical form and deformed at a temperature below the crystallization temperature of the polyethylene material forming the liner into a generally W-shaped configuration. The liner in that configuration has three convex lobes and two concave lobes along one side of the liner with a convex portion of the liner wall along the opposite side. The cylindrical liner is initially extruded in cylindrical form and deformed by a series of axially spaced sets of rollers progressively inclined toward a vertical position wherein the final W-shaped configuration of the liner is formed. The liner has a cross-section in any direction less than one-half of the diameter of the liner when expanded into a cylindrical configuration. The deformed liner is coiled about a reel. At an installation site, the liner is pulled from the reel through the pipe and sealed at opposite ends. Steam under pressure expands the W-shaped liner to a cylindrical configuration to line the pipe.

Abstract: A thermoplastic liner is extruded in cylindrical form and deformed at a temperature below the crystallization temperature of the polyethylene material forming the liner into a generally W-shaped configuration. The liner in that configuration has three convex lobes and two concave lobes along one side of the liner with a convex portion of the liner wall along the opposite side. The cylindrical liner is initially extruded in cylindrical form and deformed by a series of axially spaced sets of rollers progressively inclined toward a vertical position wherein the final W-shaped configuration of the liner is formed. The liner has a cross-section in any direction less than one-half of the diameter of the liner when expanded into a cylindrical configuration. The deformed liner is coiled about a reel. At an installation site, the liner is pulled from the reel through the pipe and sealed at opposite ends. Steam under pressure expands the W-shaped liner to a cylindrical configuration to line the pipe.

Abstract: A generally U-shaped lateral liner having a radially outwardly directed flange at its proximal end is drawn through a main pipe into a lateral pipe to be lined. A generally U-shaped main pipe liner is drawn through the main pipe to be lined, with a side wall portion overlying the radial flange of the lateral liner. Steam is supplied to reform the main liner into a generally cylindrical configuration into conformance with the interior walls of the main pipe. A pair of packers are disposed in the lined main pipe on opposite sides of the lateral pipe and a ball-like member with surface grooves is provided between the packers. Upon application of steam to the region between the packers, the steam raptures the side wall portion of the main liner, causing the ball to seat in the opening. Steam flow along the grooves at high velocity causes heat transfer to the abutting main and lateral liners to fuse the liners one to the other. Steam supplied through the grooves also reforms the lateral liner.

Abstract: A method for installing plastic liners in pipes includes the steps of providing a plurality of cylindrical tubular liners of plastic material of predetermined diameters. Ribs extend radially between the liners. The liners are deformed or collapsed to reduced overall diameters. The liners are introduced into the pipe. The cylindrical shapes of the liners in the pipe are then restored with the ribs spacing the liners one from the other.