Abstract: In an embodiment of the present disclosure, a heating, ventilation, air conditioning, and refrigeration (HVAC&R) system includes a refrigerant loop and a compressor disposed along the refrigerant loop. The compressor is configured to circulate refrigerant through the refrigerant loop. The HVAC&R system also includes a motor configured to drive the compressor and a variable speed drive (VSD) configured to supply power to the motor. The VSD further includes a first power pod configured to supply a first power to the motor and a second power pod configured to supply a second power to the motor.

Abstract: A heating, ventilation, air conditioning, and/or refrigeration (HVAC&R) system includes a refrigerant loop having a compressor configured to circulate a refrigerant therethrough, a motor configured to drive rotation of the compressor, wherein the motor is a permanent magnet assisted synchronous reluctance (PMASR) motor, and a motor cooling system configured to direct a portion of the refrigerant from the refrigerant loop and through a housing of the PMASR motor to place the portion of the refrigerant in thermal communication with components of the PMASR motor.

Abstract: Embodiments of the present disclosure relate to a heating, ventilating, air conditioning, and refrigeration (HVAC&R) system that includes a variable speed drive configured to provide power to a motor that drives a compressor of the HVAC&R system and a silicon carbide transistor of the variable speed drive, where the silicon carbide transistor is configured to adjust a voltage, or a frequency, or both of power flowing through the variable speed drive.

Abstract: Embodiments of the present disclosure relate to a heating, ventilating, air conditioning, and refrigeration (HVAC&R) system that includes a variable speed drive (VSD) configured to supply power to a motor configured to drive a compressor of the HVAC&R system, a rectifier of the VSD configured to receive alternating current (AC) power from an AC power source and convert the AC power to direct current (DC) power, a DC bus of the VSD electrically coupled to the rectifier, an inverter of the VSD electrically coupled to the DC bus, where the inverter is configured to convert the DC power to output AC power, the output AC power has a variable voltage and a variable frequency, and the output AC power is directed to the motor, and a battery electrically coupled to the DC bus, where the battery is configured to provide auxiliary DC power to the VSD.

Abstract: In an embodiment of the present disclosure, a heating, ventilation, air conditioning, and refrigeration (HVAC&R) system includes a refrigerant loop and a compressor disposed along the refrigerant loop. The compressor is configured to circulate refrigerant through the refrigerant loop. The HVAC&R system also includes a motor configured to drive the compressor and a variable speed drive (VSD) configured to supply power to the motor. The VSD further includes a first power pod configured to supply a first power to the motor and a second power pod configured to supply a second power to the motor.

Abstract: A system or method for a VSD with an active converter including a controller, an inductor, an active converter, a DC link, and an inverter. The active converter is controlled to receive an input AC voltage and output a boosted DC voltage to a DC link, up to 850 VDC, the active converter using only low voltage semiconductor switches to provide the 850 VDC DC link voltage. The controller is configured to operate with a reactive input current magnitude equal to zero at a predetermined system load, and at system loads less than the predetermined system load, to introduce a reactive input current that results in a converter voltage having a magnitude less than the input voltage, wherein the vector sum of the input voltage and an inductor voltage is equal to the converter voltage.

Abstract: Embodiments of the present disclosure relate to a heating, ventilating, air conditioning, and refrigeration (HVAC&R) system that includes a variable speed drive configured to provide power to a motor that drives a compressor of the HVAC&R system and a silicon carbide transistor of the variable speed drive, where the silicon carbide transistor is configured to adjust a voltage, or a frequency, or both of power flowing through the variable speed drive.

Abstract: A variable speed drive includes a converter connected to an AC power source, a DC link connected to the converter, and an inverter connected to the DC link. The inverter converts DC voltage into an output AC power having a variable voltage and frequency. The inverter includes at least one power electronics module and associated control circuitry; a heat sink in thermal communication with the power electronics module and in fluid communication with a manifold. The manifold includes a tubular member having at least one vertical member portion and at least one horizontal member portion in fluid communication. A plurality of ports conduct cooling fluid into and out of the manifold. A bracket attaches the manifold to a structural frame. Brackets are provided for attachment of power electronics modules to the manifold.

Abstract: Embodiments of the present disclosure relate to a heating, ventilating, air conditioning, and refrigeration (HVAC&R) system that includes a variable speed drive (VSD) configured to supply power to a motor configured to drive a compressor of the HVAC&R system, a rectifier of the VSD configured to receive alternating current (AC) power from an AC power source and convert the AC power to direct current (DC) power, a DC bus of the VSD electrically coupled to the rectifier, an inverter of the VSD electrically coupled to the DC bus, where the inverter is configured to convert the DC power to output AC power, the output AC power has a variable voltage and a variable frequency, and the output AC power is directed to the motor, and a battery electrically coupled to the DC bus, where the battery is configured to provide auxiliary DC power to the VSD.

Abstract: A system or method for a VSD with an active converter including a controller, an inductor, an active converter, a DC link, and an inverter. The active converter is controlled to receive an input AC voltage and output a boosted DC voltage to a DC link, up to 850 VDC, the active converter using only low voltage semiconductor switches to provide the 850 VDC DC link voltage. The controller is configured to operate with a reactive input current magnitude equal to zero at a predetermined system load, and at system loads less than the predetermined system load, to introduce a reactive input current that results in a converter voltage having a magnitude less than the input voltage, wherein the vector sum of the input voltage and an inductor voltage is equal to the converter voltage.

Abstract: A system or method for a VSD with an active converter including a controller, an inductor, an active converter, a DC link, and an inverter. The active converter is controlled to receive an input AC voltage and output a boosted DC voltage to a DC link, up to 850 VDC, the active converter using only low voltage semiconductor switches to provide the 850 VDC DC link voltage. The controller is configured to operate with a reactive input current magnitude equal to zero at a predetermined system load, and at system loads less than the predetermined system load, to introduce a reactive input current that results in a converter voltage having a magnitude less than the input voltage, wherein the vector sum of the input voltage and an inductor voltage is equal to the converter voltage.

Abstract: A chiller system includes a compressor configured to circulate a refrigerant between an evaporator and a condenser in a closed refrigerant loop and a synchronous motor configured to drive the compressor. The motor includes a stator winding and a rotor. The chiller system includes a controller configured to estimate a flux linkage of the rotor and generate a control signal for the motor based on the estimated flux linkage. Estimating the flux linkage includes applying a voltage of the stator winding to a transfer function having an error correction variable, using a first value of the error correction variable in the transfer function to obtain convergence of the flux linkage over an initial motor starting interval, and using a second value of the error correction variable after the initial motor starting interval to reduce an error in estimating the flux linkage.

Abstract: A chiller system includes a compressor configured to circulate a refrigerant between an evaporator and a condenser in a closed refrigerant loop and a synchronous motor configured to drive the compressor. The motor includes a stator winding and a rotor. The chiller system includes a controller configured to estimate a flux linkage of the rotor and generate a control signal for the motor based on the estimated flux linkage. Estimating the flux linkage includes applying a voltage of the stator winding to a transfer function having an error correction variable, using a first value of the error correction variable in the transfer function to obtain convergence of the flux linkage over an initial motor starting interval, and using a second value of the error correction variable after the initial motor starting interval to reduce an error in estimating the flux linkage.

Abstract: A chiller system includes a compressor configured to circulate a refrigerant between an evaporator and a condenser in a closed refrigerant loop and a synchronous motor configured to drive the compressor. The motor includes a stator winding and a rotor. The chiller system includes a controller configured to estimate a flux linkage of the rotor and generate a control signal for the motor based on the estimated flux linkage. Estimating the flux linkage includes applying a voltage of the stator winding to a transfer function having an error correction variable, using a first value of the error correction variable in the transfer function to obtain convergence of the flux linkage over an initial motor starting interval, and using a second value of the error correction variable after the initial motor starting interval to reduce an error in estimating the flux linkage.

Abstract: A variable speed drive includes a converter connected to an AC power source, a DC link connected to the converter, and an inverter connected to the DC link. The inverter converts DC voltage into an output AC power having a variable voltage and frequency. The inverter includes at least one power electronics module and associated control circuitry; a heat sink in thermal communication with the power electronics module and in fluid communication with a manifold. The manifold includes a tubular member having at least one vertical member portion and at least one horizontal member portion in fluid communication. A plurality of ports conduct cooling fluid into and out of the manifold. A bracket attaches the manifold to a structural frame. Brackets are provided for attachment of power electronics modules to the manifold.

Abstract: A variable speed drive includes a converter connected to an AC power source, a DC link connected to the converter, and an inverter connected to the DC link. The inverter converts DC voltage into an output AC power having a variable voltage and frequency. The inverter includes at least one power electronics module and associated control circuitry; a heat sink in thermal communication with the power electronics module and in fluid communication with a manifold. The manifold includes a tubular member having at least one vertical member portion and at least one horizontal member portion in fluid communication. A plurality of ports conduct cooling fluid into and out of the manifold. A bracket attaches the manifold to a structural frame. Brackets are provided for attachment of power electronics modules to the manifold.

Abstract: A system or method for a VSD with an active converter including a controller, an inductor, an active converter, a DC link, and an inverter. The active converter is controlled to receive an input AC voltage and output a boosted DC voltage to a DC link, up to 850 VDC, the active converter using only low voltage semiconductor switches to provide the 850 VDC DC link voltage. The controller is configured to operate with a reactive input current magnitude equal to zero at a predetermined system load, and at system loads less than the predetermined system load, to introduce a reactive input current that results in a converter voltage having a magnitude less than the input voltage, wherein the vector sum of the input voltage and an inductor voltage is equal to the converter voltage.

Abstract: A method is disclosed for controlling a synchronous motor by determining a rotor position of the synchronous motor based on estimating a flux linkage. The method includes applying a voltage of a stator winding of the motor to a transfer function. The transfer function includes an S-domain integration operation and an error correction variable. An output of the transfer function is processed to compensate for the error correction variable introduced in the transfer function. An estimated flux linkage is generated and an angle of the rotor position is computed based on the flux linkage. The computed rotor position is input to a controller for controlling a position or speed of the motor.

Abstract: A chiller system includes a compressor configured to circulate a refrigerant between an evaporator and a condenser in a closed refrigerant loop and a synchronous motor configured to drive the compressor. The motor includes a stator winding and a rotor. The chiller system includes a controller configured to estimate a flux linkage of the rotor and generate a control signal for the motor based on the estimated flux linkage. Estimating the flux linkage includes applying a voltage of the stator winding to a transfer function having an error correction variable, using a first value of the error correction variable in the transfer function to obtain convergence of the flux linkage over an initial motor starting interval, and using a second value of the error correction variable after the initial motor starting interval to reduce an error in estimating the flux linkage.

Abstract: A chiller system includes a compressor configured to circulate a refrigerant between an evaporator and a condenser in a closed refrigerant loop and a synchronous motor configured to drive the compressor. The motor includes a stator winding and a rotor. The chiller system includes a controller configured to estimate a flux linkage of the rotor and generate a control signal for the motor based on the estimated flux linkage. Estimating the flux linkage includes applying a voltage of the stator winding to a transfer function having an error correction variable, using a first value of the error correction variable in the transfer function to obtain convergence of the flux linkage over an initial motor starting interval, and using a second value of the error correction variable after the initial motor starting interval to reduce an error in estimating the flux linkage.