Abstract: Adaptable spring force clamping apparatus and methods are disclosed. In one embodiment, an apparatus includes at least one elongated member adapted to be positioned proximate to a surface of a work piece. The elongated member includes first and second end portions adapted to be secured to substantially prevent movement of the elongated member relative to the surface. A plurality of pressure applying devices are operatively attached to the elongated member, each pressure applying device including a contact member moveable relative to the elongated member and adapted to engage the surface of the work piece, and a resilient member operatively coupled to the contact member and to the elongated member.

Abstract: A system for sintering a tool within a laser sintering system includes a chamber enclosing a sinter material. The laser sintering system grows or sinters the tool from the sinter material in response to signals from a controller. The controller generates these signals as a function of a predetermined tool design. A heat sink is positioned within the chamber to cool features of the tool, thereby limiting warping of these features during sintering of the tool.

Abstract: A system for manufacturing a tool within a laser sintering system includes a chamber enclosing a sinter material. The laser sintering system grows or sinters a section of the tool from the sinter material in response to signals from a controller. The controller generates the signals as a function of a predetermined tool design. The predetermined tool design includes defining a slot in the section of the tool, wherein the slot receives a weld-nut after sintering is complete for strengthening a portion of the section of the tool.

Abstract: In accordance with one aspect of the present invention, a system for manufacturing a tool within a laser sintering system includes a chamber enclosing a sinter material. The laser sintering system grows or sinters sections of the tool and tool contoured details from the sinter material in response to signals from a controller, wherein controller generates the signals as a function of a predetermined tool design. The contoured details include attachment holes, which are strengthened by bushings.

Abstract: A system for manufacturing a tool within a laser sintering system includes a chamber enclosing a sinter material. The laser sintering system grows or sinters the tool from the sinter material in response to signals from a controller, which generates the signals as a function of a predetermined tool design. The predetermined tool design includes several sections that are grown separately and are later coupled together.

Abstract: Adaptable spring force clamping apparatus and methods are disclosed. In one embodiment, an apparatus includes at least one elongated member adapted to be positioned proximate to a surface of a work piece. The elongated member includes first and second end portions adapted to be secured to substantially prevent movement of the elongated member relative to the surface. A plurality of pressure applying devices are operatively attached to the elongated member, each pressure applying device including a contact member moveable relative to the elongated member and adapted to engage the surface of the work piece, and a resilient member operatively coupled to the contact member and to the elongated member.