Abstract: The present disclosure relates to heat exchangers and heat exchange systems such heat exchangers. The heat exchangers include a shell having an inlet and an outlet and heat exchange tube bundles arranged therein. The shell includes a first region communicating with the inlet configured to accommodate the heat exchange tube bundles and a refrigerant input from the inlet. The refrigerant performs heat exchange with a fluid in the heat exchange tube bundles. A second region is arranged between the first region and the outlet and communicates with the first region and the outlet. A heating device is disposed in the second region. Embodiments may optimize spatial layout of the heat exchanger tube bundles, effectively improving the utilization of shell space of the heat exchanger the heat transfer efficiency of the heat exchanger at the same material cost, and enhance the overall performance, safety and reliability of the system.

Abstract: Disclosed is a double wave fin plate for a fin-tube heat exchanger, having: one half-plate having one perimeter edge with one cut-out forming one portion of a tube connector; another half-plate having another perimeter edge with another cut-out forming another portion of the tube connector; the one perimeter edge and the other perimeter edge are connected to one another about each cut-out to form the fin plate and the tube connector; one surface waveform is formed on the one half-plate; another surface waveform is formed on the other half-plate, and the one surface waveform is disposed at an angle to the other surface waveform in the fin plate.

Abstract: A method of making a heat exchanger with a net shape moldable highly thermally conductive polymer composite includes mixing a polymer and a thermally conductive filler material and molding the polymer composite into heat exchanger components. The heat exchanger can be tailored to varying heating and cooling needs with moldable geometries.

Abstract: A shell-and-tube heat exchanger and an air conditioning system. The shell-and-tube heat exchanger includes: a shell provided with a liquid inlet and an vapor outlet, the vapor outlet being disposed at an top portion of the shell; and a heat exchange tube bundle disposed in the shell in an axial direction of the shell; wherein the heat exchange tube bundle includes: a plurality of first heat exchange tubes located at an upper portion, the first heat exchange tubes having a first spacing therebetween; and a plurality of second heat exchange tubes located at a lower portion, the second heat exchange tubes having a second spacing therebetween; the first spacing is different from the second spacing.

Abstract: A heat exchange conduit includes a body having a first portion including a first flow channel and a second portion including a second flow channel. A cross-section of the heat exchange conduit varies over a length of the heat exchange conduit.

Abstract: Disclosed is a double wave fin plate for a fin-tube heat exchanger, having: one half-plate having one perimeter edge with one cut-out forming one portion of a tube connector; another half-plate having another perimeter edge with another cut-out forming another portion of the tube connector; the one perimeter edge and the other perimeter edge are connected to one another about each cut-out to form the fin plate and the tube connector; one surface waveform is formed on the one half-plate; another surface waveform is formed on the other half-plate, and the one surface waveform is disposed at an angle to the other surface waveform in the fin plate.

Abstract: A falling film evaporator includes a plurality of evaporator tubes through which a volume of thermal energy transfer medium is flowed, a separator to separate a flow of liquid refrigerant from a vapor and liquid refrigerant mixture, and a distributor operably connected to the separator to distribute a flow of liquid refrigerant over the plurality of evaporator tubes. The distributor includes a distributor inlet to receive the flow of liquid refrigerant from the separator, a sparge channel connected to the distributor inlet to flow the liquid refrigerant therethrough and exiting the sparge channel via a plurality of sparge openings in an upper surface of the sparge channel, and a distribution sheet disposed below the sparge channel through which the liquid refrigerant flows onto the plurality of evaporator tubes. A flow rate of liquid refrigerant through each sparge opening of the plurality of sparge openings is substantially equal.

Abstract: A heat recovery wheel for a heat exchanger includes a wheel rim defining an outer perimeter of the heat recovery wheel, and a plurality of wheel passages located between the wheel rim and the wheel axis. The plurality of wheel passages are arranged in a plurality of radial layers relative to a wheel central axis. Each layer is defined by a first shaped material having a first cross-sectional shape and a second shaped material assembled to the first shaped material, the second shaped material having a second cross-sectional shape. Radially adjacent layers of the plurality of layers are secured directly to one another, and the plurality of wheel passages are configured for flow of a first airflow and a second airflow therethrough for thermal energy exchange between the first airflow and the second airflow.

Abstract: A heat recovery wheel for a heat exchanger includes a wheel rim defining an outer perimeter of the heat recovery wheel, and a plurality of wheel passages located between the wheel rim and the wheel axis, the plurality of wheel passages arranged in a plurality of layers relative to a wheel central axis. One or more parting elements are located between adjacent layers of the plurality of layers, each of parting elements a strip having a strip width less than an axial length of the plurality of layers. The plurality of wheel passages are configured for flow of a first airflow and a second airflow therethrough for thermal energy exchange between the first airflow and the second airflow.

Abstract: A heat exchanger is provided including an inlet manifold and an outlet manifold arranged generally parallel to the inlet manifold and being spaced therefrom by a distance. A plurality of rows of microtubes is aligned in a substantially parallel relationship. The plurality of rows of microtubes is configured to fluidly couple the inlet manifold and the outlet manifold. Each of the plurality of rows includes a plurality of microtubes.

Abstract: A method of making a heat exchanger with a net shape moldable highly thermally conductive polymer composite includes mixing a polymer and a thermally conductive filler material and molding the polymer composite into heat exchanger components. The heat exchanger can be tailored to varying heating and cooling needs with moldable geometries.

Abstract: A shell-and-tube heat exchanger and an air conditioning system. The shell-and-tube heat exchanger includes: a shell provided with a liquid inlet and an vapor outlet, the vapor outlet being disposed at an top portion of the shell; and a heat exchange tube bundle disposed in the shell in an axial direction of the shell; wherein the heat exchange tube bundle includes: a plurality of first heat exchange tubes located at an upper portion, the first heat exchange tubes having a first spacing therebetween; and a plurality of second heat exchange tubes located at a lower portion, the second heat exchange tubes having a second spacing therebetween; the first spacing is different from the second spacing.

Abstract: The present disclosure relates to heat exchangers and heat exchange systems such heat exchangers. The heat exchangers include a shell having an inlet and an outlet and heat exchange tube bundles arranged therein. The shell includes a first region communicating with the inlet configured to accommodate the heat exchange tube bundles and a refrigerant input from the inlet. The refrigerant performs heat exchange with a fluid in the heat exchange tube bundles. A second region is arranged between the first region and the outlet and communicates with the first region and the outlet. A heating device is disposed in the second region. Embodiments may optimize spatial layout of the heat exchanger tube bundles, effectively improving the utilization of shell space of the heat exchanger the heat transfer efficiency of the heat exchanger at the same material cost, and enhance the overall performance, safety and reliability of the system.

Abstract: A method of making a heat exchanger with a net shape moldable highly thermally conductive polymer composite includes mixing a polymer and a thermally conductive filler material and molding the polymer composite into heat exchanger components. The heat exchanger can be tailored to varying heating and cooling needs with moldable geometries.

Abstract: A method is provided for manufacturing a manifold assembly with internal fluid communication between a first manifold defining a first fluid chamber and a second manifold defining a second fluid chamber of the manifold assembly, the first manifold and the second manifold joined in parallel relationship along a longitudinally extending interface between a wall of the first manifold and a wall of the second manifold. The method includes: forming a first access port in a wall of one of the first manifold and the second manifold diametrically opposite the interface; forming a first fluid communication port extending through a wall of the first manifold and a wall of the second manifold at the interface and defining a first fluid passage between the first and second fluid chambers; and sealingly plugging the access port.

Abstract: A heat exchanger manifold for use in a heat exchanger having a plurality of microtubes includes a receiving component for supporting and forming a seal about each of the plurality of microtubes and a circuiting component having at least one recessed channel for defining an enclosed flow configuration of a fluid of the heat exchanger. The receiving component is joined and sealed to the circuiting component such that an internal flow passage of the plurality of microtubes is arranged in fluid communication with the at least one recessed channel.

Abstract: A heating, ventilation and air conditioning (HVAC) system includes a condenser (18) flowing a flow of refrigerant therethrough and to an output pipe (56) and a falling film evaporator (12) in flow communication with the condenser and having an evaporator input pipe (58) located vertically higher than the output pipe. A plurality of riser pipes (60) connect the output pipe to the evaporator input pipe. The flow of refrigerant flows through selected riser pipes of the plurality of riser pipes as required by a load on the HVAC system.

Abstract: An air-cooled chiller system includes a heat exchanger including a first tube bank including at least a first and a second flattened tube segments extending longitudinally in spaced parallel relationship; a second tube bank including at least a first and a second flattened tube segments extending longitudinally in spaced parallel relationship, the second tube bank disposed behind the first tube bank with a leading edge of the second tube bank spaced from a trailing edge of the first tube bank; a fan creating an airflow across the first heat exchanger, the airflow flowing over the first tube bank prior to flowing over the second tube bank, wherein refrigerant flows in the heat exchanger in a cross-counterflow direction opposite that of the airflow direction.

Abstract: A falling film evaporator includes a plurality of evaporator tubes through which a volume of thermal energy transfer medium is flowed, and a distributor to distribute a flow of liquid refrigerant over the plurality of evaporator tubes. The distributor includes a distributor box and a distribution sheet positioned at a bottom surface of the distributor box having a plurality of peaks and valleys, with sidewalls extending between each peak and each valley. A plurality of ports is located in the sidewalls to distribute the flow of liquid refrigerant downwardly over the plurality of evaporator tubes.

Abstract: A falling film evaporator includes an evaporator housing and a plurality of evaporator tubes disposed in the evaporator housing and arranged into one or more tube bundles, through which a volume of thermal energy transfer medium is flowed. A plurality of tube sheets support the plurality of evaporator tubes. A first wall member and a second wall member extend vertically at opposite lateral sides of the plurality of evaporator tubes. The first wall member and the second wall member define an inner vapor passage therebetween, define a first outer vapor passage between the first wall member and the evaporator housing, and define a second outer vapor passage between the second wall member and the evaporator housing. A first gap between a first wall member lower edge and the plurality of tube sheets is greater than second gap between a second wall member lower edge and the plurality of tube sheets.