Abstract: Methods and mechanisms for encrusting a load of coal to minimize loss of coal dust during transport of a coal load are provided. The mechanisms involve a device, apparatus, and injection unit for applying a rotating stream of aqueous binder composition with sufficient hydraulic force into a load of coal to create a thick protective crust. The binder composition may contain conventional binding agents, but preferably contains wood fibers for formation of the crust. The crust minimizes loss of coal during transport by providing a protective shield against air currents.