Abstract: The weld reinforcement includes a generally dogbone-shaped pocket having laterally enlarged end portions and a reduced intermediate portion spanning a weld seam. A complementary-shaped reinforcing element is received in the pocket. The pocket includes a projection which is received in an opening in the overlying reinforcing element. A wedge-type clamp retainer is received about the projection within the opening to secure the element within the pocket.

Abstract: A remotely operated drilling tool is configured to produce holes in a core shroud support plate inside of a nuclear reactor vessel. The tool includes a support base that is securely mounted directly above the location where the hole will be formed. In a first operation, a drilling tool is secured to the support base and drills a hole through about 90% of the shroud support plate. The drilling tool includes chip capturing structure to prevent chip created by the machining process from contaminating the water in the reactor vessel. After about 90% of the hole is drilled with the drilling tool, an EDM tool is secured to the support base to machine the remainder of the hole using an EDM process. The EDM tool includes structure for machining the remainder of the hole, removing the slug from the hole, and performing a spotface on the underside of the shroud support plate.

Abstract: A top guide assembly for securing a top guide to a shroud which enables the top guide to be remotely removed without removing any other parts of the shroud or the core support structure is described. In one embodiment, the top guide assembly includes a hanger for being secured in a groove formed in an inner surface of the shroud, and the hanger includes a ledge having a plurality of openings therein. The top guide rests on an upper surface of the ledge. The assembly also includes wedges for being positioned in pockets formed in the top guide and tightly fit between the hanger and the top guide, and threaded studs for extend through respective aligned bores in the wedges and openings in the ledge. A nut and a keeper are engaged to one end of each stud to retain the wedge between the hanger and the top guide grid.

Abstract: An integral stub tube which simplifies the reactor pressure vessel fabrication process, provides a structural transition between the penetration and head, and facilitates future remote inspection of the attachment weld is described. In one embodiment, a stub tube is machined into the bottom head dome. Specifically, a penetration is formed in the bottom head dome by a bore having a stub tube portion. The stub tube portion has a cylindrical shape and a length of the stub tube portion is selected to provide a transition between a penetration housing and an adjacent portion of bottom head dome. The penetration housing extends through the penetration, in the dome. A weld attaches the stub tube portion to the penetration housing.

Abstract: A modular differential pressure measuring system for a boiling water nuclear reactor pressure vessel is described. The modular pressure differential system includes a plurality of pressure lines having a plurality of pressure line sections. The system also includes a shroud having at least one replaceable shroud section. Each shroud section includes at least one pressure line section which is configured to connect to and disconnect from corresponding pressure line sections in adjacent shroud sections without welding. Additionally, the system includes a reactor bottom head petal section having a shroud support flange and a plurality of bores defining pressure line sections wherein at least one pressure line section of said bottom head petal is configured to couple with a corresponding pressure line section of an adjacent shroud section. The modular pressure system does not require cutting of the pressure lines or pressure line supports for replacement of the replaceable shroud sections.

Abstract: A shroud attachment assembly which provides both structural support for the shroud and a seal between the shroud and shroud support is described. In one specific embodiment, the shroud attachment assembly includes a shroud flange formed integral with the shroud, and a pump deck flange formed integral with the pump deck. The shroud flange extends over the pump deck flange, and a plurality of studs extend through aligned openings in the flanges. In addition, a plurality of wedges are secured to the shroud flange by studs, and the wedges extend between the shroud flange and the pump deck flange. Generally, the studs which extend through aligned openings in the shroud and pump deck flanges transfer vertical loads from the shroud to the pump deck, and the wedges transfer horizontal loads from the shroud to the pump deck.

Abstract: Methods and assemblies for cleaning a control rod guide tube in a nuclear reactor are described. An assembly, in accordance with one embodiment, includes a support housing and a flush tube. The support housing includes a bore extending between its first and second ends. The flush tube also includes a bore extending between its first and second ends. The flush tube extends through the support housing bore and is movably coupled to the support housing adjacent the first end of the support housing. The second end of the flush tube extends from the support housing and includes a flush nozzle which is movable between a first, or latched, position and a second, or open, position.

Abstract: A mid-shroud joint which improves the replaceability of the shroud is described. In one embodiment, the shroud includes a core shroud and a lower shroud. A core plate support flange is clamped between the core shroud and the lower shroud, and the core plate support flange supports a core plate. The mid-shroud joint is formed by a flange of the core shroud and a flange of the lower shroud. The core plate support flange is positioned between core shroud and lower shroud flanges, and openings in these flanges align so that bolts can be inserted through such aligned openings.

Abstract: A restraint assembly which is a bolted lattice structure for preventing the in-core guide tubes from experiencing excessive flow induced vibrations is described. In one embodiment, the restraint assembly includes upper and lower restraint brackets secured to an in-core housing and in-core guide tube assembly. The restraint brackets are located approximately equal distance from the end supports of the in-core guide tube and in-core housing assembly. The upper restraint bracket is welded between sections of the in-core guide tube, and the lower restraint bracket is welded between the in-core guide tube and the in-core housing. Each bracket includes four flanges, and each flange has tapped, or threaded, openings therein. Each bracket also includes cylindrical sections extending from the flanges, and in one embodiment, the cylindrical sections have inner and outer diameters which match the inner and outer diameters of the in-core housing and the in-core guide tube.

Abstract: A shroud including an integral track for mounting inspection and cleaning tooling is described. In one embodiment, the shroud includes substantially cylindrical first and second shroud sections having a main body with a first end and a second end. One shroud first end has a weld prepared surface. Each shroud section includes a ledge in an exterior surface adjacent the first end. A weld is formed between the weld prepared surface and the first end of the second shroud section. At the weld, the shroud is substantially geometrically balanced with equal material on both sides of the weld. A geometrically balanced weld provides the same heat sink characteristics on both sides of the weld, and allows for a more uniform distribution of weld residual stresses.

Abstract: A forged core plate fabricated from a single piece stainless steel forging is described. The plate has a substantially circular shape and penetrations are provided in the core plate to allow passage of control rod blades into the core and direct recirculation flow past the fuel assemblies. The penetrations are formed from machining "5 holes" per penetration. Particularly, each penetration includes a center through hole to allow passage of the control rod blade and control rod blade guide tube. The through hole has a smaller diameter at the plate top surface to provide a tighter fit to the outside diameter of the guide tube to maintain alignment and minimize flow leakage. The through hole is enlarged at the core plate bottom surface to allow clearance in order to improve the installation and removal of the guide tube. Each penetration also include four peripheral blind holes to direct the recirculation flow into the flow holes located on the sides of the guide tube.

Abstract: A remotely operated drilling tool is configured to produce holes in a core shroud support plate inside of a nuclear reactor vessel. The tool includes a support base that is securely mounted directly above the location where the hole will be formed. In a first operation, a drilling tool is secured to the support base and drills a hole through about 90% of the shroud support plate. The drilling tool includes chip capturing structure to prevent chip created by the machining process from contaminating the water in the reactor vessel. After about 90% of the hole is drilled with the drilling tool, an EDM tool is secured to the support base to machine the remainder of the hole using an EDM process. The EDM tool includes structure for machining the remainder of the hole, removing the slug from the hole, and performing a spotface on the underside of the shroud support plate.

Abstract: A remotely operated drilling tool is configured to produce holes in a core shroud support plate inside of a nuclear reactor vessel. The tool includes a support base that is securely mounted directly above the location where the hole will be formed. In a first operation, a drilling tool is secured to the support base and drills a hole through about 90% of the shroud support plate. The drilling tool includes chip capturing structure to prevent chip created by the machining process from contaminating the water in the reactor vessel. After about 90% of the hole is drilled with the drilling tool, an EDM tool is secured to the support base to machine the remainder of the hole using an EDM process. The EDM tool includes structure for machining the remainder of the hole, removing the slug from the hole, and performing a spotface on the underside of the shroud support plate.

Abstract: An automated system for examining incore housing welds in a nuclear reactor from above is disclosed. The probe uses both ultrasonic and eddy current non-destructive inspection coils to examine the weld for indications, or flaws. It is inserted into the incore housing tube from above because of the high radiation exposure workers experienced using the prior method of inserting a probe into the incore housing from below. This is conveniently done when the incore flux monitors are removed during standard maintenance, and is performed from the refueling bridge.

Abstract: A vacuum system for cleaning the base of a control blade guide tube comprises a vacuum source and a novel vacuum head. The vacuum source includes a conventional vacuum pump and filter, for trapping matter entrained in water driven by the pump. The vacuum head is disk-shaped and has an off-axis vacuum port which can scan the guide tube base when the disk is rotated 360.degree.. Elongated slots in the disk admit water down through the disk. Guide fins separate the slots from the vacuum port. The guide fins are shaped to provide a clearance over the guide tube base, effecting a highventuri action which helps sweep up debris on the guide tube base. An annular ridge on the disk surrounds a similar annular ridge on the base, isolating a control rod drive tube housing below the base from the vacuum. This prevents control rod drive components from being disturbed by the vacuum.