Abstract: A skid for supporting a reciprocating pump assembly, the reciprocating pump assembly including a power end frame assembly having a pair of end plate segments and a plurality of middle plate segments disposed between the end plate segments. The end plate segments each have at least a pair of feet and the middle plate segments each having at least one foot. The skid includes a base and a plurality of pads extending from the base. At least a portion of the plurality of pads correspond to the end plate segment feet and at least another portion of the plurality of pads correspond to the at least one foot of each middle plate segment.

Abstract: The valve member includes a valve body and a seal. The valve body defines a first frusto-conical surface and an outside annular cavity. The seal extends within the outside annular cavity and includes a first tapered and circumferentially-extending surface adapted to sealingly engage the tapered surface of the valve seat. In another aspect, the seal includes an annular bulbous protrusion from which the first tapered and circumferentially-extending surface angularly extends, the first tapered and circumferentially-extending surface extending between the annular bulbous protrusion and the first frusto-conical surface of the valve body. In another aspect, an offset distance is defined between the first frusto-conical surface of the valve body and at least a portion of the first tapered and circumferentially-extending surface of the seal, the offset distance extending in a direction that is perpendicular to at least the first frusto-conical surface of the valve body.

Abstract: A gearbox is coupled to a power end housing of a reciprocating pump, where the gearbox includes at least one support member having a first end securely affixed to the gearbox, and the at least one support member having a second end securely affixed to an immobile part of the reciprocating pump for supporting the gearbox and resisting movement of the gearbox relative to the reciprocating pump.

Abstract: This disclosure provides a valve seat having cladded surfaces of high hardness in order to improve the service life of valve seats. The cladded surfaces may include various materials of favorable mechanical properties for mitigating failure mechanisms known for common valve seats (e.g., having a common base metal throughout). In one example, the cladded surfaces are created using an additive manufacturing process, such as laser metal deposition. The cladded surfaces offer advantages including metallurgical bonding, localized low heat input at the laser focus (thus enabling accurate control of temperature and mitigating undesirable heat treatment effects), ductility in middle layers for increasing impact resistance, variable cladding thickness (optionally exceeding 1 mm), increased hardness by material and fusing temperature selections, corrosion resistance, modification of mechanical properties of the same selected material, and allowing for sensor embedment.

Abstract: A monitoring apparatus is adapted to monitor lubricant in a hydraulic fracturing pump system, and includes a gateway and one or more sensors configured to be in communication with the gateway. The one or more sensors are configured to measure quality of the lubricant, a pressure of the lubricant, and a temperature of the lubricant. The gateway is configured to receive sensor data associated with the quality of the lubricant, the pressure of the lubricant, and the temperature of the lubricant. To monitor the lubricant, the gateway is configured to: store the sensor data on the non-transitory computer readable medium; transmit to another computing device the sensor data and/or representative data based on the sensor data; visually indicate a status of the quality of the lubricant; visually indicate a status of the pressure of the lubricant; visually indicate a status of the temperature of the lubricant; or any combination thereof.

Abstract: This disclosure presents a pump body, such as a fluid end housing used in a reciprocating pump, which provides an integral seating or engagement surface (or a valve seat integrated with the pump body) for a valve member. The integral engagement surface removes the need for a separate, replaceable valve seat and can last as long as the service life of the fluid end housing. This saves multiple maintenance services during the service life of the fluid end housing, along with the associated down time, labor costs, and material costs for the new valve seats. The integral engagement surface thus performs as an integral valve seat to the pump body. In some embodiments, the integral engagement surface may be coated, heat-treated, or otherwise modified to increase its wear resistance, such as by including one or more wear-resistant inserts to at least partially contact the valve member.

Abstract: A valve member for an inlet or outlet valve assembly of a reciprocating pump assembly includes a valve body and a seal member. The valve body comprises a first body surface and a second body surface that extend circumferentially about the valve body. The valve body defines a body axis and an annular cavity. The seal member is positioned at least partially within the annular cavity of the valve body such that an outer seal portion of the seal member extends between the first body surface and the second body surface of the valve body. The outer seal portion of the seal member comprises a first seal surface and a second seal surface. The first body surface, the first seal surface, and the second seal surface extend at different angles relative to the body axis.

Abstract: A valve assembly for use in a fracturing pump including a valve member movable into and out of engagement with a valve seat body. The valve seat body includes an outer surface and an inner surface, the inner surface forming a fluid bore extending between a first end and a second end of the valve seat body. The body further includes a seating surface extending radially from the inner surface and facing the valve member, the seating surface having a recessed area. An insert is disposed in the recessed area forming at least a portion of the inner surface and at least portion of the seating surface. The valve seat body first end has a diameter different from a diameter valve seat body second. The difference between diameters allows the valve seat body outer surface to be supported by the fluid passageway.

Abstract: A valve seat at least partially formed of a ceramic material for use in a fracturing pump includes a first body and a second body. The first body is configured to be inserted into a fluid passageway of the fracturing pump. The first body has an outer diameter, D1. The second body extends radially from the first body and has an outer diameter, D2, greater than the outer diameter, D1, of the first body. The second body is at least partially formed of the ceramic material.

Abstract: A lubrication system for a frac pump includes a lubrication system housing, a lubricant tank held by the lubrication system housing, a heating device held by the lubrication system housing, a cooling device held by the lubrication system housing, and a filtration device held by the lubrication system housing. The lubrication system housing is configured to be at least one of mounted to a frac pump housing of the frac pump or held within the frac pump housing.

Abstract: A drive system for a fluid end of a reciprocating pump assembly including a drive member and a power end housing having a crankshaft rotatably disposed therein. The assembly includes a gearbox secured to the power end housing, the gearbox operatively connecting the drive member to the crankshaft for rotation thereof. The assembly further includes at least one arm member extending between the gearbox and the power end housing, the at least one arm member positioned to resist relative movement between the gearbox and the power end housing.

Abstract: A valve assembly for use in a fracturing pump including a valve member movable into and out of engagement with a valve seat body. The valve seat body includes an outer surface and an inner surface, the inner surface forming a fluid bore extending between a first end and a second end of the valve seat body. The body further includes a seating surface extending radially from the inner surface and facing the valve member, the seating surface having a recessed area. An insert is disposed in the recessed area forming at least a portion of the inner surface and at least portion of the seating surface. The valve seat body first end has a diameter different from a diameter valve seat body second. The difference between diameters allows the valve seat body outer surface to be supported by the fluid passageway.

Abstract: A skid for supporting a reciprocating pump assembly, the reciprocating pump assembly including a power end frame assembly having a pair of end plate segments and a plurality of middle plate segments disposed between the end plate segments. The end plate segments each have at least a pair of feet and the middle plate segments each having at least one foot. The skid includes a base and a plurality of pads extending from the base. At least a portion of the plurality of pads correspond to the end plate segment feet and at least another portion of the plurality of pads correspond to the at least one foot of each middle plate segment.

Abstract: A skid for supporting a reciprocating pump assembly, the reciprocating pump assembly including a power end frame assembly having a pair of end plate segments and a plurality of middle plate segments disposed between the end plate segments. The end plate segments each have at least a pair of feet and the middle plate segments each having at least one foot. The skid includes a base and a plurality of pads extending from the base. At least a portion of the plurality of pads correspond to the end plate segment feet and at least another portion of the plurality of pads correspond to the at least one foot of each middle plate segment.

Abstract: A monitoring apparatus is adapted to monitor lubricant in a hydraulic fracturing pump system, and includes a gateway and one or more sensors configured to be in communication with the gateway. The one or more sensors are configured to measure quality of the lubricant, a pressure of the lubricant, and a temperature of the lubricant. The gateway is configured to receive sensor data associated with the quality of the lubricant, the pressure of the lubricant, and the temperature of the lubricant. To monitor the lubricant, the gateway is configured to: store the sensor data on the non-transitory computer readable medium; transmit to another computing device the sensor data and/or representative data based on the sensor data; visually indicate a status of the quality of the lubricant; visually indicate a status of the pressure of the lubricant; visually indicate a status of the temperature of the lubricant; or any combination thereof.

Abstract: A fluid end block for attachment to a power end of a high pressure reciprocating pump includes a main body portion having an outwardly facing body forward face, an outwardly facing body rear face opposite the body forward face, and opposing side surfaces. A web portion protrudes outwardly from the outwardly facing body forward face. The web portion may have an outwardly facing web forward face and a curvilinear side surface. The web portion may be integral with the main body portion. A plurality of bosses protrude from the web forward face and having a forward facing end. The plurality of bosses may be integral with the main body portion and the web portion. A plunger bore extends through one of the plurality of bosses configured to receive a reciprocating plunger.

Abstract: A plate segment for a reciprocating pump power end frame assembly, the power end frame assembly having a pair of end plate segments and at least one middle plate segment disposed between the end plate segments. The plate segment consists of the middle plate segment or one of the pair of end plate segments and includes a plate having a front wall, a rear wall, a top wall, a bottom wall and a pair of sidewalls and at least one opening forming a bearing support surface, the opening extending through the plate. The plate segment further includes at least one extension extending from at least one of the sidewalls of the plate at a position to align with and contact a corresponding extension on an adjacently positioned plate.