Abstract: A method is disclosed for producing coplanar metal/insulator films on a substrate according to a chem-mech polishing technique. In one example, a substrate having a patterned insulating layer of dielectric material thereon, is coated with a layer of metal. The substrate is then placed in a parallel polisher and the metal is removed elsewhere except in the holes where it is left intact. This is made possible through the use of an improved selective slurry which removes the metal much faster than the dielectric material. The insulating layer may then be used as an automatic etch stop barrier.In a second example a substrate having a patterned metallic layer is coated with an insulating layer and then subjected to chem-mech polishing. The structure is coplanarized by the chem-mech removal of the insulating material from the high points of the structure at a faster rate than from the lower points. Optional etch stop layers also may be used.

Abstract: A method for forming fully recessed (planar) isolation regions on a semiconductor for the manufacture of CMOS integrated circuits, and the resulting semiconductor structure, comprising in a P doped silicon substrate with mesas formed therein, forming low viscosity sidewall spacers of borosilicate glass in contact with the sidewalls of those mesas designated to have N-channel devices formed therein; then filling the trenches in the substrate adjacent to the mesas with TEOS; and heating the structure until the boron in the sidewall spacers diffuses into the sidewalls of the designated mesas to form channel stops. These sidewall spacers reduce the occurrence of cracks in the TEOS by relieving internal mechanical stress therein and permit the formation of channel stops via diffusion, thereby permitting mesa walls to be substantially vertical.

Abstract: A method and resulting structure for making contact to a narrow width PN junction region in any desired semiconductor body is described. A substantially vertical conformal conductive layer is formed over the desired PN junction region. The body is heated at a suitable temperature to cause a dopant to diffuse from the vertical conductive layer into the semiconductor body to form the narrow width PN junction region. A substantially horizontal conductive layer makes contact to the substantially vertical layer so as to have the horizontal conductive layer in electrical contact to the PN junction region. Electrical contact can be made to the horizontal conductive layer at any convenient location. A lateral PNP transistor is one type of very small device that can be made using the method of the present invention.

Abstract: Disclosed is a process of forming high density, planar, single- or multi-level wiring for a semiconductor integrated circuit chip. On the chip surface is provided a dual layer of an insulator and hardened photoresist having various sized openings (grooves for wiring and openings for contacts) therein in a pattern of the desired wiring. A conductive (e.g., metal) layer of a thickness equal to that of the insulator is deposited filling the grooves and contact openings. A sacrificial dual (lower and upper component) layer of (hardened) photoresist is formed filling the metal valleys and obtaining a substantially planar surface. The lower component layer is thin and conformal and has a higher etch rate than the upper component layer which is thick and nonconformal. By reactive ion etching the sacrificial layer is removed leaving resist plugs in the metal valleys.

Abstract: A chemical-mechanical (chem-mech) method for removing SiO.sub.2 protuberances at the surface of a silicon chip, such protuberances including "bird's heads". A thin etch stop layer of Si.sub.3 N.sub.4 is deposited onto the wafer surface, which is then chem-mech polished with a SiO.sub.2 water based slurry. The Si.sub.3 N.sub.4 acts as a polishing or etch stop barrier layer only on the planar portions of the wafer surface. The portions of the Si.sub.3 N.sub.4 layer located on the top and at the sidewalls of the "bird's heads" and the underlying SiO.sub.2 protuberances are removed to provide a substantially planar integrated structure.

Abstract: In the process of sidewall image transfer, a vertical step is etched in some material and then a conformal layer of some other material is deposited over the step. By reactive ion etching the conformal material can be anisotropically etched which results in a sidewall spacer of the second material on the vertical surfaces of the step material. By removing the step material, the free standing spacer can then be used as a mask. One area in which improvement is desired is in the selectivity of the etch of the spacer to the material immediately below it. Because of the limited number of materials and reactive ion etching gases it is difficult to avoid an etch in the underlying layer as the sidewall spacer is formed. A suitable etch stop is employed beneath the step material to avoid the problem. Because of the usual technology, the spacer material is plasma deposited silicon nitride and the step material is photoresist. Polysilicon, aluminum or similar metal is employed as an etch stop, since it is not by a CF.

Abstract: An integrated circuit structure which includes small area lateral bipolar and method for making the same is described. A semiconductor body, such as a monocrystalline silicon wafer, having surface regions thereof isolated from other such regions by a pattern of dielectric isolation is provided. At least two narrow widths PN junction regions are located within at least one of the surface regions. Each PN junction has a width dimension substantially that of its electrical contact. Substantially vertical conformal conductive layers electrically ohmic contact each of the PN junction regions. The PN junction regions are the emitter and collector regions for a lateral bipolar transistor. A base PN junction base region of an opposite conductivity is located between and contiguous to the emitter and the collector junctions.

Abstract: The lateral transistor is described which has both its base width and the emitter region of the transistor minimized. This minimization of the elements of the lateral transistor gives high performance. The lateral transistor which may be typically PNP transistor is formed in a monocrystalline semiconductor body having a buried N+ region within the body. A P type emitter region is located in the body. An N type base region is located around the side periphery of the emitter region. A P type collector region is located in the body surrounding the periphery of the base region. A first P+ polycrystalline silicon layer acting as an emitter contact for the emitter region is in physical and electrical contact with the emitter region and acts as its electrical contact. A second P+ polycrystalline silicon layer is located on the surface of the body to make physical and electrical contact with the collector region.

Abstract: A semiconductor body having surface regions thereof isolated from other such regions by a pattern of dielectric isolation is provided. At least two narrow widths PN junction regions are located within at least one of the surface regions. Each PN junction has a width dimension substantially that of its electrical contact. Substantially vertical conformal conductive layers electrically ohmic contact each of the PN junction regions. The PN junction regions are the emitter and collector regions for a lateral bipolar transistor. A base PN junction region of an opposite conductivity is located between and contiguous to the emitter and the collector junctions. Substantially horizontal conductive layers are in electrical contact with an edge of each of the vertical conductive layers and separated from the surface regions by a first electrical insulating layer. A second insulating layer covers the conformal conductive layers.

Abstract: The lateral transistor is described which has both its base width and the emitter region of the transistor minimized. This minimization of the elements of the lateral transistor gives high performance. The lateral transistor which may be typically PNP transistor is formed in a monocrystalline semiconductor body having a buried N+ region within the body. A P type emitter region is located in the body. An N type base region is located around the side periphery of the emitter region. A P type collector region is located in the body surrounding the periphery of the base region. A first P+ polycrystalline silicon layer acting as an emitter contact for the emitter region is in physical and electrical contact with the emitter region and acts as its electrical contact. A second P+ polycrystalline silicon layer is located on the surface of the body to make physical and electrical contact with the collector region.

Abstract: Deep dielectric isolation zones in a substrate are achieved by forming trenches using reactive ion etching. A glass having a coefficient of thermal expansion closely matching that of the substrate is deposited onto the trench to entirely or partially fill the trench. Deposition can be by sedimentation, centrifugation or spin-on techniques. The structure is then fired until the glass particles fuse into a continuous glass layer and final smoothing if necessary can be accomplished.

Abstract: A metal silicide contact to silicon devices which has broad application to almost all of the variety of silicon semiconductor devices is described. This contact with a substantial side component has particular advantage as the base contact for a bipolar transistor. However, contacts can be made to regions of any desired device regions with a variety of P+, N+, P, N, P-, N- and so forth conductivity types. Further, the contact can be an ohmic or Schottky contact.

Abstract: A method is described for forming the recessed dielectric isolation in a silicon substrate involves first forming trenches which may be less than about 1 micron in depth in areas of one principal surface of the silicon substrate where isolation is desired. Where, for example, an NPN bipolar transistor structure is planned to be formed it is usually necessary to have a P+ region underneath the recessed dielectric isolation to allow full isolation between the various bipolar transistor devices. A PNP transistor uses an N+ region underneath the isolation. Where a field effect transistor is planned a channel stop can be substituted for the P+ region. Under the circumstance of bipolar devices, the P+ region is formed in the substrate prior to the deposition of an epitaxial layer thereover. The trench formation is caused to be formed through the epitaxial layer and into the P+ regions therein. The surface of the trenches are then oxidized in an oxidizing ambient to form a silicon dioxide layer thereon.

Abstract: A method for making contact to a narrow width PN junction region in any desired semiconductor body is described. A substantially vertical conformal conductive layer is formed over the desired PN junction region. The body is heated at a suitable temperature to cause a dopant to diffuse from the vertical conductive layer into the semiconductor body to form the narrow width PN junction region. A substantially horizontal conductive layer makes contact to the substantially vertical layer so as to have the horizontal conductive layer in electrical contact to the PN junction region. Electrical contact can be made to the horizontal conductive layer at any convenient location. A lateral PNP transistor is one type of very small device that can be made using the method of the present invention.

Abstract: A method is given for forming a planarized integrated circuit structure just prior to the formation of metallurgy interconnection lines on the integrated circuit. The method begins with the integrated circuit intermediate product having devices formed therein but before interconnection metallurgy has been formed on the principal surface of the product. A glass layer is deposited in a non-conformal way onto the principal surface of the integrated circuit. The glass is chosen to have a thermal coefficient of expansion that approximates that silicon and has a softening temperature of less than about 1200.degree. C. The thermal coefficient of expansion approximates that of silicon to reduce stress problems in the integrated circuit structure. The relatively low softening temperature is required for the next step of heating the structure to cause the flow of glass on the surface of the integrated circuit product to fill in the irregularities therein and to thereby planarize the integrated circuit surface.

Abstract: A high sheet resistivity, doped semiconductor resistor is made by a process which produces a resistor diffusion or ion implantation mask having a narrow dimension determined by a "sidewall" technique. The sidewall technique defines the narrow dimension by the thickness of a doped or undoped layer deposited on a different underlying layer having horizontal and vertical surfaces. The horizontal portion of the deposited layer is removed by anistropic etching to leave only the vertical portion. The vertical portion, if undoped, is removed to define a diffused or ion-implanted resistor. The vertical portion, if doped, optionally may be removed, after heating to form a diffused resistor, or may be left in place to form a resistor in shunt with the diffused resistor.

Abstract: A method for making highly dense, dielectrically isolated, U-shaped MOSFET. In a preferred method a monocrystalline silicon P substrate with a N+ layer thereon, a P layer on the N+ layer and a N+ layer on the P layer is provided. A pattern of U-shaped openings is formed in the body through to the P substrate by the reactively ion etching technique. This pattern of openings is filled with an insulator material, such as silicon dioxide. A conductive layer of N+ doped polycrystalline silicon is deposited on the bare surface of this silicon body. Openings are formed in the polycrystalline silicon over the silicon dioxide filled openings. A silicon dioxide layer is then grown by, for example, thermal oxidation over the polycrystalline silicon layer. Reactively ion etching is used to produce substantially U-shaped openings through the layers over the P substrate and into the P substrate to substantially bisect the regions of monocrystalline silicon.

Abstract: Methods for fabricating a semiconductor integrated circuit having a sub-micrometer gate length field effect transistor devices are described wherein a surface isolation pattern is formed in a semiconductor substrate which isolates regions of the semiconductor from one another. Certain of these semiconductor regions are designated to contain field effect transistor devices. An insulating layer which may be designated to be in part the gate dielectric layer of the field effect transistor devices is formed over the isolation pattern surface. Then a first polycrystalline silicon layer is formed thereover. A masking layer such as silicon dioxide, silicon nitride or the like is then formed upon the first polycrystalline layer. The structure is etched to result in a patterned first polycrystalline silicon layer having substantially vertical sidewalls some of which sidewalls extend across certain of the device regions. A controlled sub-micrometer thickness conductive layer is formed on these vertical sidewalls.

Abstract: A method for fabricating a semiconductor [integrated circuit] structure having a sub-micrometer gate length field effect transistor device is described. An isolation pattern is formed in a semiconductor substrate which isolates regions of the semiconductor within the substrate from one another. Certain of these semiconductor regions are designated to contain field effect transistors [devices]. A heavily doped conductive layer and an insulator layer are formed thereover. The multilayer structure is etched to result in a patterned conductive layer having substantially vertical sidewalls. The pattern of the conductive layer is chosen to be located above the planned source/drain regions with openings in the pattern at the location of the field effect transistor channel. The pattern in the source/drain areas extend over the isolation pattern. A controlled sub-micrometer thickness insulating layer is formed on these vertical sidewalls.

Abstract: Dielectric isolation regions are formed in a monocrystalline silicon substrate through forming trenches in the substrate by reactive ion etching after having etched openings in a layered structure of silicon dioxide and silicon nitride on the surface of the substrate. The walls of the trenches in the substrate are oxidized prior to depositing polycrystalline silicon on the substantially vertical side walls of the trenches in the substrate and on the substantially vertical walls defining the openings in the layered structure.