Abstract: Non-limiting embodiments of the present disclosure relate to a method comprising: obtaining asphalt shingle waste (ASW) and performing grinding, screening, and separating steps on the ASW. In some embodiments, granules are removed from the ASW. In some embodiments, the method transforms ASW into ASW powder. In some embodiments, the ASW powder is formed into a plurality of briquettes. In some embodiments, at least one of: the ASW powder, the plurality of briquettes, or any combination thereof is fed into a mixing process that results in an ASW powder filled coating.

Abstract: Some embodiments of the present disclosure relate to a roofing system. In some embodiments, the roofing system includes a first roofing material, wherein the first roofing material comprises a top surface and a bottom surface. In some embodiments, the top surface of the first roofing material comprises a nail zone with a plurality of fines. In some embodiments, the roofing system includes a second roofing material, wherein the second roofing material comprises a top surface and a bottom surface. In some embodiments, the bottom surface of the second roofing material comprises a plurality of fines. In some embodiments, the roofing system comprises and a patterned adhesive, which directly contacts at least a portion of the plurality of fines in the nail zone and at least a portion of the plurality of fines on the bottom surface of the second roofing material.

Abstract: Non-limiting embodiments of the present disclosure relate to a method comprising: obtaining asphalt shingle waste (ASW) and performing grinding, screening, and separating steps on the ASW. In some embodiments, granules are removed from the ASW. In some embodiments, the method transforms ASW into ASW powder. In some embodiments, the ASW powder is formed into a plurality of briquettes. In some embodiments, at least one of: the ASW powder, the plurality of briquettes, or any combination thereof is fed into a mixing process that results in an ASW powder filled coating. In some embodiments, the ASW powder is formed into an adhesive composition.

Abstract: A method includes feeding a heated polymer additive at a first temperature into a continuous mixer at a first feed rate. The method includes feeding a heated abrasive solid material at a second temperature into the continuous mixer at a second feed rate. The heated abrasive solid material and the heated polymer additive are mixed in the continuous mixer to form a first mixture.

Abstract: Roofing shingles are disclosed that are capable of self-adhering to a roof deck or underlayment and/or other roofing shingles and that require few or no mechanical fasteners to remain attached to the roof. By appropriate positioning of sealant lines on the shingle, direct adhesion between the shingle and the roof deck or underlayment and/or other roofing shingles can be achieved. If the shingle is laminated, the layers may be mechanically attached with indentations in the common bond area. The nail zone of the shingle may be visually indicated with fines and/or one or more paint lines. A roofing system comprising a plurality of courses of the shingles is also disclosed.

Abstract: An article includes a first layer including a front surface and a back surface and a second layer including a front surface and a back surface. A portion of the second layer overlaps the first layer. A portion of the second layer is fastened to the first layer. The back surface of the first layer contacts the front surface of the second layer. A plurality of indentations along a major dimension of the roofing shingle. The plurality of indentations are configured to partially press the second layer into the first layer such that the second layer is partially indented into the first layer. The plurality of indentations are at least one of barrel-shaped, flattened teardrop shaped, rounded taper teardrop shaped, or combinations thereof.

Abstract: A roofing system with interlocking structural panels that have an outer, exterior side surface adapted to be exposed to weather, and an inner side that faces the interior of a structure when installed. The roofing system generally can include a first plurality of structural panels and a second plurality of structural panels, with at least one of the pluralities of structural panels including roofing panels, and the other plurality of structural panels including photovoltaic modules or solar panels that can be mounted in series with the roofing panels to form the roof structure. The structural panels of the roofing system are configured to act as structural components for construction of a roof structure, and are further adapted and/or constructed to be easily handled and installed by individual installers.

Abstract: A method is disclosed for die coating a moving substrate with a high viscosity material such as a polymer. The method includes heating and mixing ingredients to form a homogenous mixture, pumping the mixture around a circulation loop with a first pump, maintaining a predetermined pressure of the mixture within the circulation loop, drawing mixture from the circulation loop with a second pump, delivering the mixture using the second pump to an extrusion die adjacent the moving substrate to coat the substrate, and controlling the second pump as a function of at least the speed of the moving substrate to maintain predetermined characteristics of the coating mixture applied to the moving substrate. An apparatus for carrying out the method also is disclosed.

Abstract: A high speed granule delivery system and method is disclosed for dispensing granules in intermittent patterns onto a moving asphalt coated strip in the manufacture of roofing shingles. The system includes a granule hopper and a rotationally indexable pocket wheel in the bottom of the hopper. A series of pockets are formed in the circumference of the wheel and the pockets are separated by raised lands. A seal on the bottom of the hopper seals against the raised lands as the wheel is indexed. In use, the pockets of the pocket wheel drive through and are filled with granules in the bottom of the hopper. As each pocket is indexed beyond the seal, it is exposed to the moving asphalt coated strip below and its granules fall onto the strip to be embedded in the hot tacky asphalt.

Abstract: A roofing system has metal shingles that have formed side lap features that are configured to facilitate alignment of adjacent side lapped metal shingles of a shingle installation along a roofing structure and that couple the metal shingles together and form seals along their side lapped peripheral edges. The metal shingles also can have alignment features that cooperate to align shingles in one course with shingles in a next lower course within their headlap regions.

Abstract: A roofing system has metal roofing shingles that have formed side lap features that are configured to facilitate alignment of adjacent side lapped metal roofing shingles of a shingle installation along a roofing structure and that couple the metal roofing shingles together and form seals and seams along their side lapped peripheral edges. The metal roofing shingles also can have alignment features that cooperate to align shingles in one course with shingles in a next lower course within their headlap regions. The roofing system also has standing seam features configured to couple to the metal roofing shingles to cover the formed seams.

Abstract: Interlocking laminated structural roofing panels have a lightweight foamed core sandwiched between outer and inner layers of materials such as wood, polymer materials, fire resistant and/or waterproof membranes, and metal layers. At least one layer is a self-gripping metal sheet that grips and bonds mechanically to adjacent layers such as wood layers. A self-gripping metal sheet may be used on both sides of the roofing panels to form a panel that is strong, structurally robust, and able to span between relatively widely spaced roof rafters with little or no mid-span support. Interlocking features along the edges of the panels interlock adjacent panels together to form a strong monolithic roof covering for a roof.

Abstract: Systems and methods of applying self-seal strips of multiple different adhesives are disclosed. In one embodiment, two spaced apart spoked applicator wheel assemblies are positioned beneath a web of moving shingle stock such that each of the applicator wheels applies dots of different adhesives in an alternating pattern. In other embodiments, a layer of a second adhesive is deposited onto previously applied dots of a first adhesive to form layered adhesive dots with dual properties of both adhesives.

Abstract: A high speed granule delivery system and method is disclosed for dispensing granules in intermittent patterns onto a moving asphalt coated strip in the manufacture of roofing shingles. The system includes a granule hopper and a rotationally indexable pocket wheel in the bottom of the hopper. A series of pockets are formed in the circumference of the wheel and the pockets are separated by raised lands. A seal on the bottom of the hopper seals against the raised lands as the wheel is indexed. In use, the pockets of the pocket wheel drive through and are filled with granules in the bottom of the hopper. As each pocket is indexed beyond the seal, it is exposed to the moving asphalt coated strip below and its granules fall onto the strip to be embedded in the hot tacky asphalt.

Abstract: Non-limiting embodiments of the present disclosure relate to a method comprising: obtaining asphalt shingle waste (ASW) and performing grinding, screening, and separating steps on the ASW. In some embodiments, granules are removed from the ASW. In some embodiments, the method transforms ASW into ASW powder. In some embodiments, the ASW powder is formed into a plurality of briquettes. In some embodiments, at least one of: the ASW powder, the plurality of briquettes, or any combination thereof is fed into a mixing process that results in an ASW powder filled coating.

Abstract: Non-limiting embodiments of the present disclosure relate to a method comprising: obtaining asphalt shingle waste (ASW) and performing grinding, screening, and separating steps on the ASW. In some embodiments, granules are removed from the ASW. In some embodiments, the method transforms ASW into ASW powder. In some embodiments, the ASW powder is formed into a plurality of briquettes. In some embodiments, at least one of: the ASW powder, the plurality of briquettes, or any combination thereof is fed into a mixing process that results in an ASW powder filled coating. In some embodiments, the ASW powder is formed into an adhesive composition.

Abstract: Non-limiting embodiments of the present disclosure relate to a method comprising: obtaining asphalt shingle waste (ASW) and performing grinding, screening, and separating steps on the ASW. In some embodiments, granules are removed from the ASW. In some embodiments, the method transforms ASW into ASW powder. In some embodiments, the ASW powder is formed into a plurality of briquettes. In some embodiments, at least one of: the ASW powder, the plurality of briquettes, or any combination thereof is fed into a mixing process that results in an ASW powder filled coating.

Abstract: A high speed granule delivery system and method is disclosed for dispensing granules in intermittent patterns onto a moving asphalt coated strip in the manufacture of roofing shingles. The system includes a granule hopper and a rotationally indexable pocket wheel in the bottom of the hopper. A series of pockets are formed in the circumference of the wheel and the pockets are separated by raised lands. A seal on the bottom of the hopper seals against the raised lands as the wheel is indexed. In use, the pockets of the pocket wheel drive through and are filled with granules in the bottom of the hopper. As each pocket is indexed beyond the seal, it is exposed to the moving asphalt coated strip below and its granules fall onto the strip to be embedded in the hot tacky asphalt.

Abstract: In some embodiments, asphalt shingle waste (ASW) is obtained. In some embodiments, sufficient grinding steps and screening steps can be performed on the ASW to result in ASW powder. In some embodiments, the grinding steps and screening steps can exclude wet extraction steps. In some embodiments, ASW powder and an asphalt coating can be fed into at least one first mixer to form a mixture of the ASW powder and the asphalt coating. In some embodiments, the mixture of the ASW powder and the asphalt coating can be heated to form a heated mixture. In some embodiments, the heated mixture of the ASW powder and the asphalt coating can be conveyed to at least one second mixer. In some embodiments, at least one filler material can be combined with the heated mixture in the second mixer to obtain an ASW powder filled coating.

Abstract: Non-limiting embodiments of the present disclosure relate to a method comprising: obtaining asphalt shingle waste (ASW) and performing grinding, screening, and separating steps on the ASW. In some embodiments, granules are removed from the ASW. In some embodiments, the method transforms ASW into ASW powder. In some embodiments, the ASW powder is formed into a plurality of briquettes. In some embodiments, at least one of: the ASW powder, the plurality of briquettes, or any combination thereof is fed into a mixing process that results in an ASW powder filled coating.