Abstract: Improved application latitude, including blister resistance, has been found attainable using a coating formulation that includes a water dispersible resin comprising the addition copolymerization reaction product of vinyl monomers including an acid group containing monomer, an N-(alkoxymethyl)acrylamide or N-(alkoxymethyl)methacrylamide monomer, and at least one other vinyl monomer, the reaction being carried out in the presence of a solvent including a polyol, wherein the OH groups of polyol molecule are of unequal reactivity. The copolymer may be blended with an amine modified epoxy resin to form a coating composition particularly suitable for application onto metal surfaces such as can stock.

Abstract: A powder coating composition comprises (a) from 60-90 percent by weight of an epoxy functional copolymer having a Tg of from 25.degree.-70.degree. C. formed by polymerizing from 50-75 percent by weight of a glycidyl functional monomer and from 35-50 percent by weight of a monomer free of glycidyl functionality, and (b) from 10-40 percent by weight of a polycarboxylic acid crosslinking agent, wherein the ratio of epoxy:acid functionality is about 1:0.8 to 1.

Abstract: A non-gelled copolymer is prepared from: I) at least one ethylenically unsaturated aliphatic or aromatic monomer that is unsubstituted with reactive functionality and/or has hydroxyl functionality, II) an ethylenically unsaturated monomer having one acid functional group; and III) an ethylenically unsaturated oligomeric monomer having a number average molecular weight of about 1500 to about 4000 and which is derived from a hydroxyl functional acid having a predominantly hydrocarbon chain of from about 10 to 19 carbon atoms. The amounts of the monomers based upon the total solid weight of reactants used to prepare the copolymer are: about 80 to about 95 for I; about 3 to about 6 percent for II; and about 2 to about 14 percent for III. The ungelled copolymer can be present with hydrophobic amorphous fumed silica in amounts of about 50 to about 90 for the copolymer and about 10 to about 50 all as percentages by weight based on the weight of the two components.

Abstract: Powder coating compositions based on epoxy functional copolymers and polycarboxylic acid curing agents are disclosed. The compositions have high epoxy content providing for excellent physical and chemical properties. In addition, the compositions are formulated such that they have a relatively low melt viscosity which provides for good flow and excellent coating appearance. The compositions are useful as clear coats.

Abstract: Stable, non-gelled, one-package coating compositions capable of being cured at ambient conditions to produce durable coatings comprising at least one polymer and/or oligomer having a molecular weight of at least about 100 and bearing at least two specific aziridine moieties, at least two specific carbodiimide moieties or combinations thereof and at least one polymer and/or oligomer having a molecular weight of at least about 100 and bearing at least two covalently blocked carboxylic acid moieties. Process for coating a substrate using such compositions are also claimed.

Abstract: A stable, nonaqueous microparticle dispersion of the polymeric reaction product of reactants containing an aminoplast resin and a hydroxyl containing material is characterized in that less than 20 percent of the polymer microparticles have a mean diameter greater than 5 microns, further characterized in that at a total solids content of 60 percent the Brookfield viscosity is less that 1000 centipoise measured at 50 RPM using a number 3 spindle at 25.degree. C., the polymeric reaction product being prepared from reactants which are substantially free of acrylic polymer in a nonaqueous medium which is inert to the reactants.Stable nonaqueous microparticle dispersions characterized as above can also be prepared by the self condensation of an aminoplast resin.

Abstract: Disclosed is an ungelled, modified chlorinated polyolefin resin suitable for providing a highly adherent, solvent resistant film on a thermoplastic polyolefin substrate. The modified chlorinated polyolefin resin is prepared by grafting an unsaturated polycarboxylic acid and/or an unsaturated acid anhydride onto a chlorinated polyolefin resin to form an acid- and/or anhydride-modified chlorinated polyolefin resin. The resulting acid- and/or anhydride-modified chlorinated polyolefin resin is reacted with an organic monohydric alcohol to form an esterified product containing acid functionality. The resulting esterified product is reacted with a polyepoxide to form the ungelled modified chlorinated polyolefin resin.Also disclosed is a method of preparing an ungelled modified chlorinated polyolefin resin of the invention, a coating composition containing a resin of the invention, and a method of forming a hardened film from the coating composition on a thermoplastic polyolefin substrate.

Abstract: An abrasion and solvent resistant polyurethane protective coating for bilayer windshields is formulated by the reaction of a polyester or polyether diol with an aliphatic isocyanate-terminated prepolymer.

Abstract: A high solids coating composition having a total solids content of at least 40 percent contains as a film former a urethane vehicle having a hydroxyl value of at least about 50 and a number average molecular weight of no more than 4,000 which is prepared from reactants containing a hydroxyl functional polyether or polyester or mixtures thereof of a molecular weight less than 1,000 and average functionality not exceeding 3 and at least 10 weight percent based on the total weight of hydroxyl functional polyether or polyester or mixtures thereof and polyisocyanate of a polyisocyanate having isocyanate groups separated by one or more hydrophobic moieties, each moiety containing at least 12 consecutive carbon atoms in a continuous chain; and an aminoplast crosslinking agent.

Abstract: A method for preparing polymer microparticles which are stably dispersed in a nonaqueous medium involves:(a) mixing into a nonaqueous medium a polymerizable component at least 20 percent of which is insoluble in the nonaqueous medium, said polymerizable component comprising at least one polymerizable species;(b) subjecting the mixture of (a) to stress sufficient to particulate the mixture;(c) polymerizing the polymerizable component within each particle under conditions sufficient to produce polymer microparticles stably dispersed in the nonaqueous medium, said polymer microparticles being insoluble in the nonaqueous medium and the nonaqueous medium being substantially free of dissolved polymer, said polymer microparticles further characterized in that less than 20 percent of the polymer microparticles have a mean diameter greater than 5 microns.

Abstract: An abrasion and solvent resistant polyurethane protective coating for bilayer windshields is formulated by the reaction of a polyester or polyether diol with an aliphatic isocyanate-terminated prepolymer.

Abstract: Disclosed is a non-yellowing coating composition comprising: a hydroxy component having at least two free hydroxyl groups per molecule, and an anhydride component having at least two carboxylic acid anhydride groups per molecule. The anhydride component is derived from a mixture of monomers comprising greater than or equal to 11 percent by weight of an ethylenically unsaturated carboxylic acid anhydride, the balance of the mixture comprised of at least one vinyl comonomer. The molar ratio of the vinyl comonomer to the carboxylic acid anhydride in the mixture should be at least 1.0:1.0 and the ratio should be sufficient to provide a color standard number of less than 150. Typically, the coating composition is in the form of a two-package composition.

Abstract: A stable, nonaqueous polyurethane microparticle dispersion is characterized in that less than 20 percent of the polymer microparticles have a mean diameter greater than 5 microns, further characterized in that at a total solids content of 60 percent the Brookfield viscosity is less than 1000 centipoise measured at 50 RPM using a number 3 spindle at 25.degree. C., the polyurethane being prepared from reactants which are substantially free of acrylic polymer and the polyurethane being further characterized in that it is substantially free of unreacted polyisocyanate monomer.

Abstract: Curable compositions with improved humidity resistance are composed of an active hydrogen-containing resin which is essentially free of glycidyl groups, a curing agent present externally and/or internally as a part of the active hydrogen-containing resin, and a catalytic amount of a sulfonic acid having a molecular weight of less than 500 and represented by the following structural formula: ##STR1## wherein: Z is a radical independently selected from C.sub.1 to C.sub.20 alkyl, C.sub.3 to C.sub.20 cycloalkyl, C.sub.6 to C.sub.18 aryl, halogen, alkoxy, and aryloxy;R is independently selected from hydrogen, C.sub.1 to C.sub.20 alkyl, C.sub.3 to C.sub.20 cycloalkyl and C.sub.6 to C.sub.18 aryl;y is an integer from 0 to 4; w is an integer from 0 to 2;x is an integer from 1 to 3, with the proviso that when w is 0, y is an integer from 1 to 4 and x is an integer from 2 to 3 and when y is 0, w is an integer from 1 to 2 and x is an integer from 1 to 2.

Abstract: High solids thermosetting elastomeric coating compositions are disclosed. The resinous binder of the coating compositions is based on a hard polyester polyol containing cyclic moieties plasticized with a soft polyurethane polyol and cured with a curing agent capable of reacting with active hydrogens, for example, an aminoplast curing agent. The coating compositions are particularly useful on elastomeric substrates such as high density polyurethane foams, as well as on metal substrates such as steel and aluminum.

Abstract: Coating compositions capable of liquid application to substrates consist essentially of a curable film forming polyol-containing component and an organic reactive diluent. The reactive diluent is an organic compound containing a primary or secondary hydroxyl group and further characterized by having a retained solids value of greater than about 80 percent, a hydroxyl equivalent weight of from about 180 to about 800, and a liquid viscosity of less than about 10 poise at 60.degree. C. The coating compositions can be formulated to contain little or no volatile organic solvent and/or water.

Abstract: Thermosetting elastomeric coating compositions are disclosed. The resinous binder of the coating compositions is based on a hard polyester polyol containing cyclic moieties plasticized with a blend of soft polyurethane polyols, one of which has a high molecular weight and one of which has a low molecular weight, and cured with a curing agent capable of reacting with active hydrogens, for example, an aminoplast curing agent. The coating compositions are resistant to solvent popping and are particularly useful on elastomeric substrates such as high density polyurethane foams, as well as on metal substrates such as steel and aluminum.

Abstract: Thermosetting elastomeric coating compositions are disclosed. The resinous binder of the coating compositions is based on a hard polyester polyol containing cycloaliphatic moieties plasticized with a soft polyurethane polyol and cured with a curing agent capable of reacting with active hydrogens, for example, an aminoplast curing agent. The coating compositions are particularly useful on elastomeric substrates such as high density polyurethane foams, as well as on metal substrates such as steel and aluminum.

Abstract: Coating compositions capable of liquid application to substrates consist essentially of a curable film forming polyol-containing component and an organic reactive diluent. The reactive diluent is an organic compound containing a primary or secondary hydroxyl group and further characterized by having a retained solids value of greater than about 80 percent, a hydroxyl equivalent weight of from about 180 to about 800, and a liquid viscosity of less than about 10 poise at 60.degree. C. The coating compositions can be formulated to contain little or no volatile organic solvent and/or water.

Abstract: Novel thermosetting resinous compositions are disclosed. The compositions comprise the reaction product of a polymeric polyol having a cured glass transition temperature less than 20.degree. C. with a substantial stoichiometric excess of an aminoplast curative. The cured compositions are hard with good durability and surprising flexibility for such high aminoplast loadings.These compositions are particularly useful as coatings for resilient and rubbery substrates such as foam rubber, polyurethane foam and vinyl foam and on soft metal surfaces such as mild steel and aluminum.