Patents by Inventor James C. Doane
James C. Doane has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 9255461Abstract: The removable plug features a solid material that is housed in a porous container that has its shape changed to transition from the run in shape to the set shape. A swage is moved through a passage in the container to enlarge the passage and move the container to a borehole wall. The passage is then closed such as with a flapper valve or by moving in a mandrel into the expanded passage and lodging the mandrel in the expanded passage. Various release techniques are described.Type: GrantFiled: August 17, 2012Date of Patent: February 9, 2016Assignee: Baker Hughes IncorporatedInventors: James G. King, Edward J. O'Malley, Charles C. Johnson, James C. Doane, Steve Rosenblatt
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Publication number: 20150361758Abstract: An annularly shaped structure serves as a support and seal when pushed out on a ramp. A continuous seal in a groove is used on one or two sides to enhance sealing. A separate annular structure for sealing can be disposed adjacent to the shape having alternating longitudinal slots so that each structure is targeted to a different purpose. The structures disintegrate when made of a disintegrating material such as for example a controlled electrolytic material (CEM) so that removal of the barrier can occur after a treating operation such as fracturing where many such barriers are deployed. The slots have enlarged holes at their ends to reduce stress concentration that can lead to cracking.Type: ApplicationFiled: June 17, 2014Publication date: December 17, 2015Applicant: BAKER HUGHES INCORPORATEDInventor: James C. Doane
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Publication number: 20150345244Abstract: A fully disintegrating plug has a passage therethrough and a ball seat at an upper end. The seal material that comprises plastic nuggets, sand and a grease binder is initially disposed behind a protective sleeve. A wireline setting tool creates relative movement between a plunger and a mandrel body that has a ramp surface adjacent the outlet of the protective sleeve. The sleeve outlet is closed for running in but plunger movement pushes the seal material so as to displace the closure at the sleeve outlet with the seal material that is forced up the mandrel ramp surface and against the surrounding tubular. After an object is landed on the mandrel seat and the treating is concluded, the plug components are caused to disintegrate or otherwise fail for complete removal. Multiple plugs are contemplated for fracturing or other treating applications.Type: ApplicationFiled: May 30, 2014Publication date: December 3, 2015Applicant: Baker Hughes IncorporatedInventors: James C. Doane, James G. King, Jason M. Harper, Robert J. Taylor, Bennett M. Richard
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Patent number: 9109425Abstract: The removable plug features a solid material that is housed in a porous container that has its shape changed to transition from the run in shape to the set shape. A running string and setting tool that creates relative movement deliver the plug and pull on its lower end while holding the top stationary against a backing plate. The container is pulled into itself as the radial dimension grows for the set. There can be a mandrel that remains in position and can lock to the backing plate or alternatively there can be no mandrel or a removable mandrel. The porous container can be removed in a variety of ways to let the solid material escape to be removed with fluid circulating in the wellbore. Alternatively the mandrel can be undermined to let the solid material escape for recovery.Type: GrantFiled: August 17, 2012Date of Patent: August 18, 2015Assignee: Baker Hughes IncorporatedInventors: James G. King, Edward J. O'Malley, Charles C. Johnson, James C. Doane, Steve Rosenblatt
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Publication number: 20150211324Abstract: The frack plug has a sealing element that reforms when set to hold differential pressure. The element is granular with adhesive to hold the granular particles together but allow the shape to reform under setting force. The adhesive can be broken down with a chemical agent or in other ways to allow the seal to reform to the sealing position at the desired depth. As a result the structural components can disintegrate and the seal assembly can fragment into small pieces that can be circulated out of the well or allowed to drop to the hole bottom. The seal can have particles of controlled electrolytic materials (CEM), natural or synthetic sand, swelling or non-swelling rubber. The assembly can contain pellets that selectively release to initiate the breakdown of the structural components of the frack plug.Type: ApplicationFiled: January 24, 2014Publication date: July 30, 2015Applicant: Baker Hughes IncorporatedInventors: James G. King, James C. Doane, Jason M. Harper, Robert J. Taylor, Erwin D. Hernaez
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Patent number: 9068413Abstract: A hydraulically actuated setting tool has a plurality of pistons that move in tandem when unlocked. The pistons are initially in pressure balance to take a load off a single locking mechanism that retains all the pistons. The pistons move due to admission of hydrostatic and/or applied pressure from the annulus on one side of each piston with an opposite side exposed to atmospheric pressure. The locking member is exposed to the annulus and is located away from any atmospheric chambers associated with the pistons. In this manner the components can be made thicker to resist burst and collapse pressure and the loads on the locking member reduced due to initial piston pressure balance configuration. Depths of greater than 8,000 meters can be used due to one or more of the described design features.Type: GrantFiled: September 14, 2012Date of Patent: June 30, 2015Assignee: Baker Hughes IncorporatedInventor: James C. Doane
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Patent number: 9068414Abstract: A hydraulically actuated setting tool has a plurality of pistons that move in tandem when unlocked. The pistons are initially in pressure balance to take a load off a single locking mechanism that retains all the pistons. The pistons move due to admission of hydrostatic and/or applied pressure from the annulus on one side of each piston with an opposite side exposed to atmospheric pressure. The locking member is exposed to the annulus and is located away from any atmospheric chambers associated with the pistons. In this manner the components can be made thicker to resist burst and collapse pressure and the loads on the locking member reduced due to initial piston pressure balance configuration. Depths of greater than 10,000 meters can be used due to one or more of the described design features.Type: GrantFiled: September 14, 2012Date of Patent: June 30, 2015Assignee: Baker Hughes IncorporatedInventor: James C. Doane
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Patent number: 9062506Abstract: A hydraulically actuated setting tool has a plurality of pistons that move in tandem when unlocked. The pistons are initially in pressure balance to take a load off a single locking mechanism that retains all the pistons. The pistons move due to admission of hydrostatic and/or applied pressure from the annulus on one side of each piston with an opposite side exposed to atmospheric pressure. The locking member is exposed to the annulus and is located away from any atmospheric chambers associated with the pistons. In this manner the components can be made thicker to resist burst and collapse pressure and the loads on the locking member reduced due to initial piston pressure balance configuration. Depths of greater than 10,000 meters can be used due to one or more of the described design features.Type: GrantFiled: September 14, 2012Date of Patent: June 23, 2015Assignee: Baker Hughes IncorporatedInventor: James C. Doane
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Patent number: 8973921Abstract: A sealing member including a body having a recess; one or more backups extending from the body and tapering over a length thereof; and a sealing element disposed in the recess, the element including one or more steps, each step being adjacent one of the one or more backups and on a surface of the sealing element intended to make contact with a target sealing surface.Type: GrantFiled: March 9, 2010Date of Patent: March 10, 2015Assignee: Baker Hughes IncorporatedInventor: James C. Doane
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Patent number: 8967280Abstract: A lock assembly for a mechanically set packer for deep deployments is described. The lock housing wall has at least one bore for a rod piston that is selectively actuated when wellbore hydrostatic is allowed to reach on side of the piston. Movement of the piston, after breaking a shear pin, allows a c-ring to spring outwardly and out of a locking groove in the mandrel so that the mandrel can be string manipulated with respect to the housing to set the packer. Once unlocked the lock assembly remains defeated. The piston can be optionally exposed to hydrostatic and will unlock at a given depth without manipulation of the wellbore annulus pressure. Other mechanisms to admit wellbore hydrostatic to move the piston or to move the piston in general by other techniques are described.Type: GrantFiled: May 3, 2011Date of Patent: March 3, 2015Assignee: Baker Hughes IncorporatedInventors: James C. Doane, Gary L. Anderson
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Publication number: 20140360734Abstract: A packer system including a packer and a setting mechanism. The setting mechanism has a setting piston that is actuatable in response to a fluid pressure in order to set the packer with the setting piston. The setting mechanism prevents actuation of the setting piston until the pressure is decreased below a threshold pressure from a value greater than the threshold pressure. A method of setting a packer is also included.Type: ApplicationFiled: June 6, 2013Publication date: December 11, 2014Applicant: BAKER HUGHES INCORPORATEDInventors: James C. Doane, Robert J. Taylor, Peter J. Fay, David B. Ruddock, Scott D. Collins, Rafael Ramirez, Gary L. Anderson
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Patent number: 8733450Abstract: A tubular seating system includes a seat disposed at a deformable first tubular which is sealable with a plug such that pressure is buildable thereagainst. A second tubular in operable communication with the deformable first tubular defining a support cavity therebetween is configured such that pressure within the support cavity provides support to the seat.Type: GrantFiled: May 3, 2011Date of Patent: May 27, 2014Assignee: Baker Hughes IncorporatedInventors: Douglas J. Murray, James C. Doane
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Publication number: 20140076535Abstract: A hydraulically actuated setting tool has a plurality of pistons that move in tandem when unlocked. The pistons are initially in pressure balance to take a load off a single locking mechanism that retains all the pistons. The pistons move due to admission of hydrostatic and/or applied pressure from the annulus on one side of each piston with an opposite side exposed to atmospheric pressure. The locking member is exposed to the annulus and is located away from any atmospheric chambers associated with the pistons. In this manner the components can be made thicker to resist burst and collapse pressure and the loads on the locking member reduced due to initial piston pressure balance configuration. Depths of greater than 8,000 meters can be used due to one or more of the described design features.Type: ApplicationFiled: September 14, 2012Publication date: March 20, 2014Applicant: Baker Hugles IncorporatedInventor: James C. Doane
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Publication number: 20140076537Abstract: A hydraulically actuated setting tool has a plurality of pistons that move in tandem when unlocked. The pistons are initially in pressure balance to take a load off a single locking mechanism that retains all the pistons. The pistons move due to admission of hydrostatic and/or applied pressure from the annulus on one side of each piston with an opposite side exposed to atmospheric pressure. The locking member is exposed to the annulus and is located away from any atmospheric chambers associated with the pistons. In this manner the components can be made thicker to resist burst and collapse pressure and the loads on the locking member reduced due to initial piston pressure balance configuration. Depths of greater than 10,000 meters can be used due to one or more of the described design features.Type: ApplicationFiled: September 14, 2012Publication date: March 20, 2014Applicant: Baker Hughes IncorporatedInventor: James C. Doane
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Publication number: 20140076536Abstract: A hydraulically actuated setting tool has a plurality of pistons that move in tandem when unlocked. The pistons are initially in pressure balance to take a load off a single locking mechanism that retains all the pistons. The pistons move due to admission of hydrostatic and/or applied pressure from the annulus on one side of each piston with an opposite side exposed to atmospheric pressure. The locking member is exposed to the annulus and is located away from any atmospheric chambers associated with the pistons. In this manner the components can be made thicker to resist burst and collapse pressure and the loads on the locking member reduced due to initial piston pressure balance configuration. Depths of greater than 10,000 meters can be used due to one or more of the described design features.Type: ApplicationFiled: September 14, 2012Publication date: March 20, 2014Applicant: Baker Hughes IncorporatedInventor: James C. Doane
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Publication number: 20140048251Abstract: The removable plug features a solid material that is housed in a porous container that has its shape changed to transition from the run in shape to the set shape. A swage is moved through a passage in the container to enlarge the passage and move the container to a borehole wall. The passage is then closed such as with a flapper valve or by moving in a mandrel into the expanded passage and lodging the mandrel in the expanded passage. Various release techniques are described.Type: ApplicationFiled: August 17, 2012Publication date: February 20, 2014Applicant: BAKER HUGHES INCORPORATEDInventors: James G. King, Edward J. O'Malley, Charles C. Johnson, James C. Doane, Steve Rosenblatt
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Publication number: 20140048252Abstract: The removable plug features a solid material that is housed in a porous container that has its shape changed to transition from the run in shape to the set shape. A running string and setting tool that creates relative movement deliver the plug and pull on its lower end while holding the top stationary against a backing plate. The container is pulled into itself as the radial dimension grows for the set. There can be a mandrel that remains in position and can lock to the backing plate or alternatively there can be no mandrel or a removable mandrel. The porous container can be removed in a variety of ways to let the solid material escape to be removed with fluid circulating in the wellbore. Alternatively the mandrel can be undermined to let the solid material escape for recovery.Type: ApplicationFiled: August 17, 2012Publication date: February 20, 2014Applicant: BAKER HUGHES INCORPORATEDInventors: James G. King, Edward J. O'Malley, Charles C. Johnson, James C. Doane, Steve Rosenblatt
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Patent number: 8307891Abstract: Wedge shaped elements form a ring structure that can increase in diameter for a grip using relative axial motion of adjacent segments. The adjacent seal is further separated from access to the edges of the adjacent segments that move relatively by ring segments attached to the wide dimension of the segments that face the seal. The ring segments move out with the wedge elements to which they are attached so that in the set position of the seal there is an enhanced barrier against the surrounding tubular with the ring segments. The ring segments further block access of the seal under compressive loading to the interface locations between the wedge shaped elements so that their relative axial movement does not trap a portion of the seal and initiate cracks in the seal that can lead to leakage past the seal.Type: GrantFiled: August 17, 2010Date of Patent: November 13, 2012Assignee: Baker Hughes IncorporatedInventors: David S. Bishop, James C. Doane, Dennis E. Kroll
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Publication number: 20120279722Abstract: A tubular seating system includes a seat disposed at a deformable first tubular which is sealable with a plug such that pressure is buildable thereagainst. A second tubular in operable communication with the deformable first tubular defining a support cavity therebetween is configured such that pressure within the support cavity provides support to the seat.Type: ApplicationFiled: May 3, 2011Publication date: November 8, 2012Applicant: BAKER HUGHES INCORPORATEDInventors: Douglas J. Murray, James C. Doane
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Publication number: 20120279701Abstract: A lock assembly for a mechanically set packer for deep deployments is described. The lock housing wall has at least one bore for a rod piston that is selectively actuated when wellbore hydrostatic is allowed to reach on side of the piston. Movement of the piston, after breaking a shear pin, allows a c-ring to spring outwardly and out of a locking groove in the mandrel so that the mandrel can be string manipulated with respect to the housing to set the packer. Once unlocked the lock assembly remains defeated. The piston can be optionally exposed to hydrostatic and will unlock at a given depth without manipulation of the wellbore annulus pressure. Other mechanisms to admit wellbore hydrostatic to move the piston or to move the piston in general by other techniques are described.Type: ApplicationFiled: May 3, 2011Publication date: November 8, 2012Applicant: BAKER HUGHES INCORPORATEDInventors: James C. Doane, Gary L. Anderson