Patents by Inventor James D. Gillaspie

James D. Gillaspie has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8506673
    Abstract: The present invention relates generally to a process for removing dissolved or colloidal silica from a pregnant leach solution (“PLS”). More particularly, an exemplary embodiment of the present invention relates to a, process which mixes PLS with an acid source, preferably lean electrolyte, to induce formation of colloidal silica that can then be collected and removed. Additionally, in an exemplary embodiment of the present invention, at least one silica seeding agent is added to induce formation of colloidal silica, at least one flocculant is added to induce aggregation of the colloidal silica, and a solid-liquid separation process is utilized to remove advantageous amounts or substantially all of the colloidal silica, thereby providing relief from supersaturation of dissolved silica in the metal recovery processes.
    Type: Grant
    Filed: January 30, 2012
    Date of Patent: August 13, 2013
    Assignee: Freeport-McMoran Corporation
    Inventors: James D Gillaspie, David R Baughman, Dennis D Gertenbach, Wayne W Hazen, George Owusu, John C Wilmot
  • Publication number: 20130001093
    Abstract: The present invention relates, generally, to a method and apparatus for recovering metal values from a metal-bearing materials, and more specifically, a process for recovering copper and other metals through leaching, electrowinning using the ferrous/ferric anode reaction, and the synergistic addition of ferrous iron to the leach step.
    Type: Application
    Filed: September 5, 2012
    Publication date: January 3, 2013
    Applicant: FREEPORT-MCMORAN CORPORATION
    Inventors: John O. Marsden, James D. Gillaspie, John C. Wilmot
  • Patent number: 8273237
    Abstract: The present invention relates, generally, to a method and apparatus for recovering metal values from a metal-bearing materials, and more specifically, a process for recovering copper and other metals through leaching, electrowinning using the ferrous/ferric anode reaction, and the synergistic addition of ferrous iron to the leach step.
    Type: Grant
    Filed: January 16, 2009
    Date of Patent: September 25, 2012
    Assignee: Freeport-McMoran Corporation
    Inventors: John O. Marsden, James D. Gillaspie, John C. Wilmot
  • Publication number: 20120125160
    Abstract: The present invention relates generally to a process for removing dissolved or colloidal silica from a pregnant leach solution (“PLS”). More particularly, an exemplary embodiment of the present invention relates to a, process which mixes PLS with an acid source, preferably lean electrolyte, to induce formation of colloidal silica that can then be collected and removed. Additionally, in an exemplary embodiment of the present invention, at least one silica seeding agent is added to induce formation of colloidal silica, at least one flocculant is added to induce aggregation of the colloidal silica, and a solid-liquid separation process is utilized to remove advantageous amounts or substantially all of the colloidal silica, thereby providing relief from supersaturation of dissolved silica in the metal recovery processes.
    Type: Application
    Filed: January 30, 2012
    Publication date: May 24, 2012
    Applicant: FREEPORT-MCMORAN CORPORATION
    Inventors: James D Gillaspie, David R. Baughman, Dennis D. Gertenbach, Wayne W. Hazen, George Owusu, John C Wilmot
  • Patent number: 8114365
    Abstract: The present invention relates generally to a process for removing dissolved or colloidal silica from a pregnant leach solution (“PLS”). More particularly, an exemplary embodiment of the present invention relates to a process which mixes PLS with an acid source, preferably lean electrolyte, to induce formation of colloidal silica that can then be collected and removed. Additionally, in an exemplary embodiment of the present invention, at least one silica seeding agent is added to induce formation of colloidal silica, at least one flocculant is added to induce aggregation of the colloidal silica, and a solid-liquid separation process is utilized to remove advantageous amounts or substantially all of the colloidal silica, thereby providing relief from supersaturation of dissolved silica in the metal recovery processes.
    Type: Grant
    Filed: March 5, 2010
    Date of Patent: February 14, 2012
    Assignee: Freepoint-McMoran Corporation
    Inventors: James D. Gillaspie, David R. Baughman, Dennis D. Gertenbach, Wayne W. Hazen, George Owusu, John C. Wilmot
  • Publication number: 20110000337
    Abstract: The present invention relates generally to a process for removing dissolved or colloidal silica from a pregnant leach solution (“PLS”). More particularly, an exemplary embodiment of the present invention relates to a process which mixes PLS with an acid source, preferably lean electrolyte, to induce formation of colloidal silica that can then be collected and removed. Additionally, in an exemplary embodiment of the present invention, at least one silica seeding agent is added to induce formation of colloidal silica, at least one flocculant is added to induce aggregation of the colloidal silica, and a solid-liquid separation process is utilized to remove advantageous amounts or substantially all of the colloidal silica, thereby providing relief from supersaturation of dissolved silica in the metal recovery processes.
    Type: Application
    Filed: March 5, 2010
    Publication date: January 6, 2011
    Applicant: FREEPORT-MCMORAN CORPORATION
    Inventors: James D. Gillaspie, David R. Baughman, Dennis D. Gertenbach, Wayne W. Hazen, George Owusu, John C. Wilmot
  • Patent number: 7691347
    Abstract: The present invention relates generally to a process for removing dissolved or colloidal silica from a pregnant leach solution (“PLS”). More particularly, an exemplary embodiment of the present invention relates to a process which mixes PLS with an acid source, preferably lean electrolyte, to induce formation of colloidal silica that can then be collected and removed. Additionally, in an exemplary embodiment of the present invention, at least one silica seeding agent is added to induce formation of colloidal silica, at least one flocculant is added to induce aggregation of the colloidal silica, and a solid-liquid separation process is utilized to remove advantageous amounts or substantially all of the colloidal silica, thereby providing relief from supersaturation of dissolved silica in the metal recovery processes.
    Type: Grant
    Filed: September 19, 2007
    Date of Patent: April 6, 2010
    Assignee: Freeport-McMoran Corporation
    Inventors: James D. Gillaspie, David R. Baughman, Dennis D. Gertenbach, Wayne W. Hazen, George Owusu, John C. Wilmot
  • Publication number: 20090183997
    Abstract: The present invention relates, generally, to a method and apparatus for recovering metal values from a metal-bearing materials, and more specifically, a process for recovering copper and other metals through leaching, electrowinning using the ferrous/ferric anode reaction, and the synergistic addition of ferrous iron to the leach step.
    Type: Application
    Filed: January 16, 2009
    Publication date: July 23, 2009
    Applicant: PHELPS DODGE CORPORATION
    Inventors: John O. Marsden, James D. Gillaspie, John C. Wilmot
  • Publication number: 20090074640
    Abstract: The present invention relates generally to a process for removing dissolved or colloidal silica from a pregnant leach solution (“PLS”). More particularly, an exemplary embodiment of the present invention relates to a process which mixes PLS with an acid source, preferably lean electrolyte, to induce formation of colloidal silica that can then be collected and removed. Additionally, in an exemplary embodiment of the present invention, at least one silica seeding agent is added to induce formation of colloidal silica, at least one flocculant is added to induce aggregation of the colloidal silica, and a solid-liquid separation process is utilized to remove advantageous amounts or substantially all of the colloidal silica, thereby providing relief from supersaturation of dissolved silica in the metal recovery processes.
    Type: Application
    Filed: September 19, 2007
    Publication date: March 19, 2009
    Applicant: PHELPS DODGE CORPORATION
    Inventors: James D. Gillaspie, David R. Baughman, Dennis D. Gertenbach, Wayne W. Hazen, George Owusu, John C. Wilmot
  • Patent number: 7416711
    Abstract: An atmospheric leach process in the recovery of nickel and cobalt from lateritic ores, said processing including the steps of: a) separating the lateritic ore into a low magnesium containing ore fraction, and a high magnesium containing ore fraction by selective mining or post mining classification; b) separately slurrying the separated ore fractions; c) leaching the low magnesium containing ore fraction with concentrated sulphuric acid as a primary leach step; and d) introducing the high magnesium content ore slurry following substantial completion of the primary leach step and precipitating iron as goethite or another low sulphate containing form of iron oxide or iron hydroxide, wherein sulphuric acid released during iron precipitation is used to leach the high magnesium ore fraction as a secondary leach step.
    Type: Grant
    Filed: March 14, 2003
    Date of Patent: August 26, 2008
    Assignee: QNI Technology Pty. Ltd.
    Inventors: Houyuan Liu, James D. Gillaspie, Coralie Adele Lewis, David Neudorf, Steven Barnett
  • Patent number: 6379636
    Abstract: A process is provided for the leaching of both the “limonite” (Fe approx. ≧25% and Mg approx. ≧6%) and “saprolite” (Fe approx. ≦20% and Mg approx. ≧10%) fractions of typical nickel and cobalt bearing laterite ore. The low magnesium fraction of the laterite ore is leached with sulfuric acid at high pressure and temperature to solubilize the metal values while precipitating most of the solubilized iron as hematite or other iron compounds and a portion of the dissolved aluminum as alunite or other aluminum compounds. After reducing the pressure of the leach slurry to approximately atmospheric pressure, the pregnant leach slurry or solution is contacted with the high magnesium fraction of the ore to solubilize most of the nickel contained in the high-magnesium ore fraction while dissolving only a small portion of the iron content of the high magnesium ore fraction.
    Type: Grant
    Filed: November 3, 1999
    Date of Patent: April 30, 2002
    Assignee: BHP Minerals International, Inc.
    Inventors: J. Carlos Arroyo, James D. Gillaspie, David A. Neudorf, Erik M. Weenink
  • Publication number: 20020006370
    Abstract: A process is provided for the leaching of both the “limonite” (Fe approx. ≧25% and Mg approx. ≦6%) and “saprolite” (Fe approx. <20% and Mg approx. ≧10%) fractions of typical nickel and cobalt bearing laterite ore. The low magnesium fraction of the laterite ore is leached with sulfuric acid at high pressure and temperature to solubilize the metal values while precipitating most of the solubilized iron as hematite or other iron compounds and a portion of the dissolved aluminum as alunite or other aluminum compounds. After reducing the pressure of the leach slurry to approximately atmospheric pressure, the pregnant leach slurry or solution is contacted with the high magnesium fraction of the ore to solubilize most of the nickel contained in the high-magnesium ore fraction while dissolving only a small portion of the iron content of the high magnesium ore fraction.
    Type: Application
    Filed: November 3, 1999
    Publication date: January 17, 2002
    Inventors: J. CARLOS ARROYO, JAMES D. GILLASPIE, DAVID A. NEUDORF, ERIK M. WEENINK