Abstract: A method of removing organic components from a mixture containing organic and inorganic components which method involves providing an induction heated screw conveyor having an auger and passing the mixture through the induction heated screw conveyor while inductively heating the auger so as to heat the mixture in the induction heated screw conveyor primarily from the center of the induction heated screw conveyor. The mixture is heated to a temperature that is sufficient to cause the organic components in the mixture to separate from the mixture as a vapor. The oxygen concentration in the induction heated screw conveyor is controlled so as to gasify the organic components. The gasified organic components are removed and the remaining inorganic components are collected.

Abstract: A method of separating a high boiling component from a mixture containing organic and/or inorganic boiling components which method involves providing an induction heated screw conveyor having an auger and passing the mixture through the induction heated screw conveyor while inductively heating the auger so as to heat the mixture in the induction heated screw conveyor. The mixture is heated to a temperature that is sufficient to cause the boiling component(s) to separate from the mixture as a vapor and the boiling component is removed from the induction heated screw conveyor.

Abstract: A method of separating metals that are physically or structurally combined in assemblies which includes the steps of: providing at least one assembly that comprises two or more different metals that are physically or structurally combined; heating the at least one assembly in a tunnel kiln furnace to melt at least one of the different metals while maintaining at least one of the different metals in a solid state; and separating the at least one of the different metals that was melted from the at least one of the different metals that was maintained in the solid state. According to one embodiment the assemblies are “copper meatballs.” Also disclosed is a system for separating metals that are physically or structurally combined in assemblies which system includes a tunnel kiln furnace and processing containers or processing containment assemblies into or onto which the assemblies are loaded and transported through the tunnel kiln furnace in.

Abstract: A method of separating metals that are physically or structurally combined in assemblies which includes the steps of: providing at least one assembly that comprises two or more different metals that are physically or structurally combined; heating the at least one assembly in a tunnel kiln furnace to melt at least one of the different metals while maintaining at least one of the different metals in a solid state; and separating the at least one of the different metals that was melted from the at least one of the different metals that was maintained in the solid state. According to one embodiment the assemblies are “copper meatballs.” Also disclosed is a system for separating metals that are physically or structurally combined in assemblies which system includes a tunnel kiln furnace and processing containers or processing containment assemblies into or onto which the assemblies are loaded and transported through the tunnel kiln furnace in.

Abstract: A method of separating a high boiling component from a mixture containing organic and/or inorganic boiling components which method involves providing an induction heated screw conveyor having an auger and passing the mixture through the induction heated screw conveyor while inductively heating the auger so as to heat the mixture in the induction heated screw conveyor. The mixture is heated to a temperature that is sufficient to cause the boiling component(s) to separate from the mixture as a vapor and the boiling component is removed from the induction heated screw conveyor.

Abstract: A method of removing organic components from a mixture containing organic and inorganic components which method involves providing an induction heated screw conveyor having an auger and passing the mixture through the induction heated screw conveyor while inductively heating the auger so as to heat the mixture in the induction heated screw conveyor primarily from the center of the induction heated screw conveyor. The mixture is heated to a temperature that is sufficient to cause the organic components in the mixture to separate from the mixture as a vapor. The oxygen concentration in the induction heated screw conveyor is controlled so as to gasify the organic components. The gasified organic components are removed and the remaining inorganic components are collected.

Abstract: A method of operating a channel induction furnace to process a feed material and obtain therefrom at least one of a molten metal product, a vapor phase metal product and a slag product. The method includes avoiding the formation of islands of materials that are fed into the channel induction furnace. The method also involves breaking up islands of materials that are formed within the channel induction furnace. The method further involves adding a heat-conducting metal material into the channel induction furnace together with the feed material.

Abstract: A method of operating a channel induction furnace to process a feed material and obtain therefrom at least one of a molten metal product, a vapor phase metal product and a slag product. The method involves the use a variety of feed materials that contribute to the molten metal product and/or the vapor phase metal product and/or the slag product and/or function as a binder for briquetting or pelletizing the feed material.

Abstract: A method of operating a channel induction furnace to process a feed material and obtain therefrom at least one of a molten metal product, a vapor phase metal product and a slag product. The method includes applying a controlled vacuum on the headspace of the channel induction furnace to controlling the amount of ambient air that enters the furnace or adding oxygen into the channel induction furnace. The method also includes controlling the carbon concentration in the molten bath in the channel induction furnace to control the fluidity of the bath.

Abstract: A method of operating a channel induction furnace to process a feed material and obtain therefrom at least one of a molten metal product, a vapor phase metal product and a slag product. A molten metal bath is maintained in the channel induction furnace and the method includes adding a reductant such as carbon or a carbon containing material directly into the molten metal bath independently of the feed material.

Abstract: A method of operating a channel induction furnace to process a feed material and obtain therefrom at least one of a molten metal product, a vapor phase metal product and a slag product. The method involves maintaining a slag layer on the molten bath that has a thickness that is sufficient to support the feed material while minimizing heat transfer through the slag layer and minimizing the resistance of vapor phase components from transferring through the slag layer. The fluidity of the slag layer is controlled by heating the slag layer and adjusting the chemistry of the slag layer.

Abstract: A method of operating a channel induction furnace to process a feed material and obtain therefrom at least one of a molten metal product, a vapor phase metal product and a slag product.

Abstract: A method of operating a channel induction furnace to process a feed material and obtain therefrom at least one of a molten metal product, a vapor phase metal product and a slag product. The method includes applying a controlled vacuum on the headspace of the channel induction furnace to controlling the amount of ambient air that enters the furnace or adding oxygen into the channel induction furnace. The method also includes controlling the carbon concentration in the molten bath in the channel induction furnace to control the fluidity of the bath.

Abstract: A method of operating a channel induction furnace to process a feed material and obtain therefrom at least one of a molten metal product, a vapor phase metal product and a slag product. The method includes avoiding the formation of islands of materials that are fed into the channel induction furnace. The method also involves breaking up islands of materials that are formed within the channel induction furnace. The method further involves adding a heat-conducting metal material into the channel induction furnace together with the feed material.

Abstract: A method of operating a channel induction furnace to process a feed material and obtain therefrom at least one of a molten metal product, a vapor phase metal product and a slag product. The method involves maintaining a slag layer on the molten bath that has a thickness that is sufficient to support the feed material while minimizing heat transfer through the slag layer and minimizing the resistance of vapor phase components from transferring through the slag layer. The fluidity of the slag layer is controlled by heating the slag layer and adjusting the chemistry of the slag layer.

Abstract: A method of operating a channel induction furnace to process a feed material and obtain therefrom at least one of a molten metal product, a vapor phase metal product and a slag product. A molten metal bath is maintained in the channel induction furnace and the method includes adding a reductant such as carbon or a carbon containing material directly into the molten metal bath independently of the feed material.

Abstract: A method of operating a channel induction furnace so as to receive electric arc furnace (EAF) dust, basic oxygen furnace (BOF) sludge/dust and/or other iron and volatile metals containing materials as a feed stream on a batch, continuous or semi-continuous basis together with a iron-containing material feed, and therefrom produce an iron-containing hot metal or pig iron product while recovering iron value from the feed materials and recovering volatile metal components contained in the feed materials.

Abstract: A method of using an induction furnace to process iron ore into an iron product such as pig iron in which iron ore is the main or exclusive source of iron fed into the induction furnace.

Abstract: A method of operating mechanical separation devices at high temperatures to separate various volatile metals, metal halides and metal oxides to produce high purity materials.

Abstract: A method of operating mechanical separation devices at high temperatures to separate various volatile metals, metal halides and metal oxides to produce high purity materials.