Abstract: Thermal sleeve assemblies for connecting a core spray line to a reactor safe end without welding. In one embodiment the thermal sleeve assembly includes a t-box junction, a thermal sleeve and a finger assembly. The t-box junction is attached core spray lines and the thermal sleeve. The finger assembly is coupled to the thermal sleeve and includes several fingers. The finger assembly includes a ring which is coupled to the thermal sleeve so that an opening in the ring is aligned with a bore extending through the thermal sleeve. The fingers are substantially L shaped and are attached to the ring so that when the ring is welded to the thermal sleeve second end the fingers extend from the thermal sleeve.

Abstract: A welded bracket for use in repairing a shroud in which one or more shroud girth seam welds have experienced stress corrosion cracking. A plurality of the welded brackets are placed around the outer circumference of the shroud at a plurality of azimuthal positions at the elevation of the top guide support ring. Each bracket is constructed by welding curved plates. Welding productivity is increased by using an extremely thin weld joint design with a non-circular cylindrical, thin welding electrode having an elongated cross-sectional shape. During welding, the elongated dimension is aligned parallel with the length of the weld joint. This combination enables joining of the welded bracket parts with both the initial weld joint preparation and the completed weld having a uniquely thin width and with a high aspect ratio of depth to width. This high aspect ratio reduces the number of weld beads needed to build the weld joint.

Abstract: A method and an apparatus for repairing a shroud in which one or more shroud girth seam welds have experienced SCC. The method involves the placement of a plurality of brackets around the outer circumference of the shroud at a plurality of azimuthal positions. Each bracket has circular holes for receiving respective tapered pin assemblies. Corresponding circular holes are machined in the shroud wall at positions which will align with the holes in the bracket. Each tapered pin assembly is inserted and then manipulated remotely from outside the shroud. Each tapered pin assembly consists of three types of parts: a threaded tapered pin, a slotted sleeve with a tapered bore, and a threaded nut. When fully installed, the tapered pin is encased by the sleeve. As the tapered pin is tensioned, the sleeve exerts a radially outwardly directed contact pressure on the cylindrical surface of the aligned circular holes respectively formed in the bracket and shroud.

Abstract: An apparatus for cleaning inlet mixers while they remain in their operating position within a nuclear reactor. A cleaning tool is inserted by remote control into the inlet mixer via a secondary inlet opening. Following insertion of the cleaning tool, the internal surfaces of the inlet mixer are cleaned with a waterjet created from an ultra-high-pressure source and directed by controlled positioning of a cleaning head having a nozzle which scans the cleaning waterjet across the surface to be cleaned. The cleaning system includes a nozzle cleaning tool, a throat/barrel/flare cleaning tool, pumping systems for supplying ultra-high-pressure equal to at least 20,000 psi and low-pressure water to an installed cleaning tool, a launching system located at the top of the opened reactor vessel for feeding the water conduits (power), control cables, monitoring cables (instrument) and cleaning tool into and out of the inlet mixer, and a computerized process monitoring and control system.

Abstract: A method and an apparatus for repairing a shroud in which the top guide support ring has been subjected to stress corrosion cracking. The method involves the placement of a plurality of clamps around the outer circumference of the shroud at a plurality of azimuthal positions between jet pump assemblies. The clamps structurally replace the welds that join the top guide support ring to the upper and lower shroud walls. The shroud repair clamps support the top guide, the fuel bundle assemblies and the shroud head. The shroud repair clamps are bolted to the shroud above and below the top guide support ring in a manner which will prevent relative movement across the top guide support ring welds during all normal and upset conditions.

Abstract: A catalytic recombiner device for reacting two or more molecular species having dilute concentrations in fluids flowing in pipes at elevated temperatures. The species are stable in the bulk fluid, but because of a high electrochemical potential, the species create conditions favorable to stress corrosion cracking in the pipe walls. If the pipe forms a portion of a coolant system, as in a nuclear power plant, the dissolved chemical species are transported and distributed throughout the system with undesirable consequences. To reduce the electrochemical potential, a cartridge having catalytic surfaces is installed in the flow upstream of the component to be protected against stress corrosion cracking. The catalytic surfaces of the cartridge form a small amount of benign reaction product (e.g. water), thereby reducing the concentration of undesirable species.

Abstract: A method for cleaning inlet mixers while they remain in their operating position within a nuclear reactor. A water-powered cleaning tool is inserted by remote control into the inlet mixer via a secondary inlet opening. Following insertion of the cleaning tool, the internal surfaces of the inlet mixer are cleaned with a waterjet created from an ultra-high-pressure source and directed by controlled positioning of a cleaning head having an nozzle which scans the cleaning waterjet across the surface to be cleaned.

Abstract: An internal passive catalytic device operating in the water phase of a boiling water reactor vessel downstream of the steam/water separator location. The device consists of catalytic material arranged and situated such that all (except perhaps a small leakage flow) water phase exiting the water/steam separator device flows over the surface of the catalytic material. The catalytic surfaces decompose dissolved hydrogen peroxide into water and oxygen. When the substrate of the catalytic material is plated or alloyed with a water recombination catalyst such as a noble metal, the catalytic surfaces also catalyze the recombination of dissolved hydrogen and oxygen molecules into water. The passive catalytic device is constructed to ensure that the pressure drop of the reactor water across the device is very small.

Abstract: A passive decomposer operating in the water/steam mixture exiting the core of a boiling water reactor. The decomposer comprises a catalytic material arranged and situated such that substantially all of the water/steam mixture entering the water/steam separator device flows over the surface of the catalytic material. The catalytic decomposing surfaces decompose hydrogen peroxide molecules dissolved in the liquid phase to form water and oxygen molecules. The passive catalytic decomposer is constructed to ensure that the pressure drop of the reactor water across the device is very small. The decomposer can include a plurality of stainless steel flow-through housings packed with stainless steel catalytic decomposer material, which could take the form of tangled wire or strips, crimped ribbon, porous sintered metal composite or any other structure having a high surface area-to-volume ratio.

Abstract: An apparatus and process for the construction of a cruciformed section control rod is disclosed. The control rod is characterized by having square exterior sectioned tubes with central cylindrical volumes for the containment of neutron absorbing poisons. In the process, these tubes are welded together at the corners of the square sections to form the planar members of the cruciformed shaped rods. An apparatus and process is disclosed in which the rods are all held by a jig in the same configuration as is ultimately fabricated. Thereafter, the jig is drawn through fixtures, which fixtures accurately guide the rods to be joined by welding past paired and opposed laser welding heads. By the expedient of positioning the laser and rapidly drawing the braced together tubes by the laser, control rod fabrication occurs. There results a solid, integral control rod constituting a suitable pressure vessel for neutron absorbers for control of nuclear reactions.

Abstract: An apparatus and process for the construction of a cruciformed section control rod is disclosed. The control rod is characterized by having square exterior sectioned tubes with central cylindrical volumes for the containment of neutron absorbing poisons. In the process, these tubes are welded together at the corners of the square sections to form the planar members of the cruciformed shaped rods. An apparatus and process is disclosed in which the rods are all held by a jig in the same configuration as is ultimately fabricated. Thereafter, the jig is drawn through fixtures, which fixtures accurately guide the rods to be joined by welding past paired and opposed laser welding heads. By the expedient of positioning the laser and rapidly drawing the braced together tubes by the laser, control rod fabrication occurs. There results a solid, integral control rod constituting a suitable pressure vessel for neutron absorbers for control of nuclear reactions.

Abstract: In a control rod construction for moderating and controlling a reaction of a nuclear reactor, a control rod structure is disclosed in which hafnium is welded to stainless steel. Typically, the control rod is confined for movement axially along its length into and out of the reactor. The hafnium is surrounded in the control rod structure by a sheath of stainless steel to inhibit movement relative to the control rod structure other than in the axial direction of control rod movement. The hafnium is friction welded to the stainless steel of the control rod so as to stress the weld in either tension or compression due to dynamic loading occurring from control rod movement. The stainless steel to which the hafnium is welded is in turn conventionally welded or mechanically connected to the remaining steel components of the control rod.