Patents by Inventor James E. McCarthy, Jr.
James E. McCarthy, Jr. has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20210148258Abstract: A method of providing a rocker arm set for a valvetrain includes providing a first rocker arm configured as a switching rocker arm for a first intake valve, and providing a second rocker arm configured as a fixed rocker arm for a second intake valve, the second rocker arm operating in a normal Otto cycle mode. The first rocker arm operates in a late intake valve closing (LIVC) mode where the first rocker arm is configured to close the first intake valve later than the second intake valve.Type: ApplicationFiled: January 12, 2021Publication date: May 20, 2021Applicant: Eaton Intelligent Power LimitedInventors: James E. McCarthy, JR., Edwin Scott Brownell, Nikhil Saggam, Susheel Dharmadhikari
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Patent number: 10995637Abstract: A rocker arm can comprise a forked outer arm assembly and a T-shaped inner arm assembly comprising an inner arm body comprising a valve side, a latch side, a bearing hole on the valve side, and a latch body on the latch side, the latch body comprising inner arm extensions extending away from the latch body. A pivot axle can connect the outer arm assembly to the inner arm assembly so that the inner arm assembly is configured to pivot with respect to the outer arm assembly. A latch assembly can comprise a latch configured to selectively extend to and retract from a latch seat on the latch body to selectively lock the inner arm assembly with respect to the outer arm assembly or unlock the inner arm assembly to pivot within the outer arm assembly.Type: GrantFiled: July 10, 2018Date of Patent: May 4, 2021Assignee: Eaton Intelligent Power LimitedInventors: Santosh Patil, Matthew A. Vance, Dale A. Stretch, James E. McCarthy, Jr.
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Patent number: 10968788Abstract: A roller-lifter assembly for a cam-actuated engine, comprising a two-part roller lifter (10, 13, 16) comprising a pump actuator main body, a receiving portion extending from the main body (160, 161, 162, 163 164), and a cam follower comprising a roller assembly (31) or a flat tappet integrated to the main body and configured to follow a rotating cam of a cam-actuated (32) engine. A hydraulically-actuated capsule (200, 202, 203, 204, 205) is fitted to the receiving portion of the pump actuator, the capsule configured to rotate with respect to the pump actuator (100, 101, 102, 103, 104).Type: GrantFiled: January 31, 2019Date of Patent: April 6, 2021Assignee: Eaton Intelligent Power LimitedInventors: James E. McCarthy, Jr., Leighton Roberts, Ryan Krieger
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Patent number: 10941680Abstract: A method of providing a rocker arm set for a valvetrain includes providing a first rocker arm configured as a switching rocker arm for a first intake valve, and providing a second rocker arm configured as a fixed rocker arm for a second intake valve, the second rocker arm operating in a normal Otto cycle mode. The first rocker arm operates in a late intake valve closing (LIVC) mode where the first rocker arm is configured to close the first intake valve later than the second intake valve.Type: GrantFiled: June 28, 2018Date of Patent: March 9, 2021Assignee: Eaton CorporationInventors: James E. McCarthy, Jr., Edwin Scott Brownell, Nikhil Saggam, Susheel Dharmadhikari
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Patent number: 10927724Abstract: A valve train assembly includes a first exhaust valve, a second exhaust valve, and a valve bridge including a main body and a lever rotatably coupled to the main body, the main body configured to engage the first exhaust valve, and the lever configured to engage the second exhaust valve. An exhaust valve rocker arm assembly is configured to selectively open the first and second exhaust valves, the exhaust valve rocker arm assembly including an exhaust valve rocker arm with a hydraulic lash adjuster (HLA) assembly coupled thereto, the HLA assembly in contact with the valve bridge main body. An engine brake rocker arm assembly is configured to selectively open the second exhaust valve and including an engine brake rocker arm with a combined HLA and added motion capsule coupled thereto. The combined HLA and added motion capsule is configured to selectively engage and rotate the lever.Type: GrantFiled: October 8, 2018Date of Patent: February 23, 2021Assignee: Eaton CorporationInventors: Douglas J. Nielsen, James E. McCarthy, Jr., Kshamta Bishnoi, Kiran Bairy, Majo Cecur
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Publication number: 20210047947Abstract: A rocker arm assembly comprises a first arm, a second arm, and a latch assembly. The first arm comprises a main cam interface end, a body comprising a shaft port configured to pivot on a rocker shaft, and a valve end configured to lift and lower when the main cam interface end is acted on by a cam lobe. The second arm is overlaid on the first arm. The second arm comprises a secondary cam interface end, a latch lip end, and a shell connecting the latch lip end and the secondary cam interface end. The shell is configured to pivot relative to the first arm. The latch assembly is mounted to the body. The latch assembly is configured to selectively latch and unlatch the first arm with respect to the second arm.Type: ApplicationFiled: November 12, 2018Publication date: February 18, 2021Applicant: Eaton Intelligent Power LimitedInventors: Mark Van Wingerden, Kalen R. Vos, James E. McCarthy, JR.
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Publication number: 20210040870Abstract: A rocker arm assembly constructed in accordance to one example of the present disclosure includes an outer rocker arm and an inner rocker arm. The outer rocker arm has a first roller configuration that rotates around a first axis. The inner rocker arm has a second roller configuration that rotates around a second axis. The inner rocker arm is configured to move between a latched and unlatched position relative to the outer rocker arm. One of the first and second axes is positioned for alignment over an engine valve. The other of the first and second axes is offset from the engine valve.Type: ApplicationFiled: October 26, 2020Publication date: February 11, 2021Applicant: Eaton Intelligent Power LimitedInventors: James E. McCarthy, JR., Dale Arden Stretch
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Patent number: 10907514Abstract: A valve train assembly includes at least a number of exhaust valves; at least one camshaft with at least a pair of a primary lift cam and an engine brake lift cam. A number of rocker arms each include a cam follower for following one of the primary lift cam and the engine brake lift cam. One rocker arm includes a cam follower following an engine brake lift cam. The rocker arm is provided with an engine brake capsule. Various biasing assemblies are disclosed that cooperate with one of the rocker arms of which the cam follower follows an engine brake lift cam to accommodate mechanical lash.Type: GrantFiled: December 4, 2018Date of Patent: February 2, 2021Assignee: Eaton Intelligent Power LimitedInventors: Fabiano Contarin, Nicola Andrisani, Eric Yankovic, Mark VanWingerden, Matthew Vance, James E. McCarthy, Jr., Michael Guzak
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Publication number: 20210017922Abstract: A system and method for improving the functioning of a turbocharged diesel engine equipped with a cylinder deactivation system includes detecting when the turbocharged diesel engine is at risk of compressor surge, and then delaying the implementation of the cylinder deactivation. The delay may be a set period of time, or it may be determined by performing a set of instructions effective for estimating changes in intake manifold pressures over time if cylinders are deactivated, and then comparing the intake manifold pressure estimates to acceptable intake manifold pressure information. A formula for performing the required estimates is provided.Type: ApplicationFiled: August 24, 2020Publication date: January 21, 2021Inventors: Alexander H. Taylor, Troy E. Odstrcil, Gregory M. Shaver, James E. McCarthy, JR.
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Publication number: 20210010394Abstract: A rocker arm can comprise a forked outer arm assembly and a T-shaped inner arm assembly comprising an inner arm body comprising a valve side, a latch side, a bearing hole on the valve side, and a latch body on the latch side, the latch body comprising inner arm extensions extending away from the latch body. A pivot axle can connect the outer arm assembly to the inner arm assembly so that the inner arm assembly is configured to pivot with respect to the outer arm assembly. A latch assembly can comprise a latch configured to selectively extend to and retract from a latch seat on the latch body to selectively lock the inner arm assembly with respect to the outer arm assembly or unlock the inner arm assembly to pivot within the outer arm assembly.Type: ApplicationFiled: July 10, 2018Publication date: January 14, 2021Applicant: Eaton Intelligent Power LimitedInventors: Santosh Patil, Matthew A. Vance, Dale A. Stretch, James E. McCarthy, JR.
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Patent number: 10858963Abstract: An exhaust valve rocker arm assembly selectively opening first and second exhaust valves includes an exhaust rocker arm, an engagement capsule, a valve bridge operably associated with the rocker arm and including a main body, and a hydraulic actuator assembly disposed at least partially within an aperture formed within the main body. The hydraulic actuator assembly includes a first piston body and a second piston body disposed at least partially within the aperture formed in the main body. The exhaust rocker arm is configured to engage the valve bridge main body to engage the first exhaust valve, and the engagement capsule is configured to engage the hydraulic actuator to engage the second exhaust valve.Type: GrantFiled: October 9, 2019Date of Patent: December 8, 2020Assignee: Eaton Intelligent Power LimitedInventors: Douglas J. Nielsen, James E. McCarthy, Jr.
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Patent number: 10815839Abstract: A rocker arm assembly constructed in accordance to one example of the present disclosure includes an outer rocker arm, a first inner rocker arm, and a second inner rocker arm. The first inner rocker arm is configured to move between a latched and unlatched position relative to the outer rocker arm. The second inner rocker arm is configured to move between a latched and unlatch position relative to the outer rocker arm. The rocker arm assembly provides at least three distinct lift profiles including (i) a first lift profile when the first inner rocker arm is latched and the second inner rocker arm is unlatched, (ii) a second lift profile when the second inner rocker arm is latched and the first inner rocker arm is unlatched, and (iii) a third lift profile when both the first and second inner rocker arms are unlatched.Type: GrantFiled: February 25, 2019Date of Patent: October 27, 2020Assignee: Eaton Intelligent Power LimitedInventors: James E. McCarthy, Jr., Dale Arden Stretch
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Publication number: 20200325800Abstract: A roller-lifter assembly for a cam-actuated engine, comprising a two-part roller lifter (10, 13, 16) comprising a pump actuator main body, a receiving portion extending from the main body (160, 161, 162, 163 164), and a cam follower comprising a roller assembly (31) or a flat tappet integrated to the main body and configured to follow a rotating cam of a cam-actuated (32) engine. A hydraulically-actuated capsule (200, 202, 203, 204, 205) is fitted to the receiving portion of the pump actuator, the capsule configured to rotate with respect to the pump actuator (100, 101, 102, 103, 104).Type: ApplicationFiled: January 31, 2019Publication date: October 15, 2020Applicant: Eaton Intelligent Power LimitedInventors: James E. McCarthy, Jr., Leighton Roberts, Ryan Krieger
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Patent number: 10801430Abstract: Air to fuel ratio management comprises sensing a power output request for the engine and determining a fuel-efficient air to fuel ratio. A current air to fuel ratio is sensed in one or both of an intake manifold and an exhaust manifold connected to the engine. An air to fuel ratio adjustment is determined based on the fuel-efficient air to fuel ratio and based on the current air to fuel ratio. An in-cylinder exhaust gas recirculation technique is selected. The in-cylinder exhaust gas recirculation technique adjusts an oxygen and particulate content of exhaust gas resulting from combustion. A number of cylinders of the multiple-cylinder engine are selected to implement the in-cylinder exhaust gas recirculation technique. The intake valves and the exhaust valves are controlled to adjust the oxygen and particulate content of the exhaust gas by applying a second compression stroke of the respective reciprocating pistons to the exhaust gas.Type: GrantFiled: January 19, 2017Date of Patent: October 13, 2020Assignee: Eaton Intelligent Power LimitedInventors: James E. McCarthy, Jr., Douglas Nielsen
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Patent number: 10774694Abstract: A valve train assembly includes an intake rocker arm, an exhaust rocker arm, a carrier configured to couple to a cylinder block and operably associated with the intake rocker arm and the exhaust rocker arm, the carrier including a first aperture, and a cylinder deactivation (CDA) capsule disposed within the first aperture. The CDA capsule is configured to move between a latched condition that transfers motion from a push rod to one of the intake rocker arm and the exhaust rocker arm, and an unlatched condition that absorbs motion from the push rod and does not transfer the motion to the intake rocker arm or the exhaust rocker arm.Type: GrantFiled: August 7, 2019Date of Patent: September 15, 2020Assignee: Eaton Intelligent Power LimitedInventors: Mark VanWingerden, Douglas Nielsen, James E. McCarthy, Jr.
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Publication number: 20200224559Abstract: A combined exhaust and engine brake rocker arm assembly configured to selectively open first and second exhaust valves, includes a rocker arm body, an exhaust rocker arm assembly formed in the rocker arm body, and an engine brake rocker arm assembly formed in the rocker arm body and configured to operate in a collapse mode and a rigid mode. The exhaust rocker arm assembly is configured to selectively engage a valve bridge to open the first and second exhaust valves, and the engine brake rocker arm assembly is configured to selectively engage the valve bridge to open only the first exhaust valve.Type: ApplicationFiled: March 27, 2020Publication date: July 16, 2020Applicant: Eaton Intelligent Power LimitedInventors: James E. McCarthy, JR., Douglas J. Nielsen, Kshamta Bishnoi
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Publication number: 20200208546Abstract: A system and method of controlling a cylinder deactivation mechanism can comprise executing a valve lift event configured to lift a valve via a rocker arm. The rocker arm can be configured with a controllable latch in a latched condition, wherein the controllable latch is configured with an edge that is clamped in a recess in the rocker arm during the valve lift event, a clamp force supplied in part by pressure from the valve lift event. A deactivation signal can be sent to select the unlatched condition to collapse the controllable latch from the recess while the controllable latch is configured in the valve lift event with the edge clamped in the recess. A subsequent valve lift event can have actuation deactivated by collapsing the controllable latch from the recess once the valve lift event is complete and the clamp force is removed.Type: ApplicationFiled: March 11, 2020Publication date: July 2, 2020Applicant: EATON INTELLIGENT POWER LIMITEDInventors: James E. McCarthy, JR., Douglas J. Nielsen
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Patent number: 10690017Abstract: A hydraulic lash adjuster (HLA) sleeve configured to be received within a lifter bore of an engine block, includes a cylindrical sleeve having an outer surface defining an outer diameter, and an inner surface defining an inner diameter. The outer diameter is sized for an interference fit with the lifter bore to prevent rotation of the HLA sleeve within the lifter bore. The inner diameter is sized to receive a lifter.Type: GrantFiled: April 17, 2019Date of Patent: June 23, 2020Assignee: Eaton Intelligent Power LimitedInventors: Leon Brown, James E. McCarthy, Jr.
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Patent number: 10690024Abstract: An exhaust valve rocker arm assembly selectively opening first and second exhaust valves. The assembly includes an exhaust rocker arm and a valve bridge operably associated with the rocker arm and including a main body and a lever rotatably coupled to the main body. The main body is configured to engage the first exhaust valve, and the lever is configured to engage the second exhaust valve.Type: GrantFiled: November 19, 2018Date of Patent: June 23, 2020Inventors: Mark VanWingerden, Douglas J. Nielsen, Jr., James E. McCarthy, Jr.
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Patent number: 10690016Abstract: An engine roller lifter for use in a leak-valvetrain of an internal combustion engine includes a body, a roller and an anti-rotation plug. The body includes an outer peripheral surface configured for sliding movement in a bore provided in the engine. The bore is supplied oil by an oil passage communicating therewith. The body defines an opening. The roller bearing is rotatably mounted to the body and is configured for rolling contact with an engine camshaft. The anti-rotation plug is received at the opening and has a plug body including an anti-rotation protrusion that extends radially beyond an outer peripheral surface of the plug body. The anti-rotation plug can be staked into the opening of the body.Type: GrantFiled: August 17, 2018Date of Patent: June 23, 2020Assignee: Eaton Intelligent Power LimitedInventors: Leighton Roberts, Kevin Matson, Douglas Wright, James E. McCarthy, Jr., Matthew Vance, Otto Schultheis