Abstract: A solid-state lighting unit for automated visual inspection includes a high-density array of light emitting diodes. The packing density of said diode array being limited only by the physical size of the light emitting diode chips and the ability to perform die and wire bond operations on the bare chips. Each diode is disposed on an electrically insulated, thermally conductive base unit. The base unit is, in turn, in a thermally conductive path with a heat dissipator. The provisions made to ensure a thermally conductive path from the individual light emitting diode chips to the heat dissipator combined with the high chip packing densities work together to create a solid-state lighting array capable of producing extremely high illumination fields when operated in either pulsed or continuous current mode.

Abstract: A system for detecting a side wall perforation in containers operates non-invasively and at line speeds. A stream of similar containers are communicated to an inspection area. An exterior of each container is illuminated while the container is in the inspection area. Light from an interior of the container is focused, via a lens, to a video camera. Any perforate flaw in the container walls results in a point source of light in the container interior. Since the perforations are relatively small, the point source is created due to diffractive properties of the slit perforation. These diffractive properties facilitate obtaining an image of the flaw from the camera disposed to the interior of the container when the camera is mounted orthogonally to the perforation or parallel to the wall being inspected. In an other embodiment, the relative positions of the light source and camera are interchanged. A method for container inspection is also provided in connection with the afore-noted structure.

Abstract: An engineered lighting system for high speed video inspection includes an array of light emitting diodes including light emitting diodes for use in time delay integration (TDI) inspection of web materials. The light emitting diodes of the array are selectively controllable to accomplish sequential illumination and carefully controllable imaging of a specified section of a continuously moving specimen or specimens. LEDs with different wavelength light output, or multi-wavelength light LEDs are utilized for rapid and reliable inspection of surfaces with varying color or contour or detect characteristics. The system also includes an array of optional backlighting elements to aid in illumination of semi-opaque specimens to accomplish inspection thereof.

Abstract: A parcel detection system works in connection with a stream of parcels, such as might be encountered in connection with bulk mail sorting apparatii. A presence of multiple parcels traveling adjacent one to another is detected with a line scan charge coupled device. A transducer array is disposed perpendicularly to the stream flow. Specular illumination of edges of the parcels is completed to facilitate capturing an image in the CCD array. An analog signal, obtained from the array, includes information representative of a number of adjacent parcels. This information is processed to provide a signal representative of a number of parcels traveling adjacent to one another in the stream.

Abstract: A process for pressure bonding a consumable, reactive metal anode plate to a bipolar plate for use in an electrochemical cell. Pressure is applied to the anode plate in a given direction progressively over a given area to mechanically bond that area of the anode plate to the bipolar plate, thereby forcing out any trapped air from in between the plates.