Abstract: A fastening system for aerospace vehicles including a dielectric nut retainer strip formed of dielectric material and having at least one fastener thru hole and at least one cap receiver portion. Also included are an anti-rotation nut retainer portion integrally formed in the dielectric nut retainer adjacent to the at least one fastener thru hole, a cap configured to mate with the at least one cap receiver portion, a fastener covered in a conductive coating, and an anti-rotation nut configured to fit in the anti-rotation nut retainer portion and couple with the fastener.

Abstract: A system and method for creating an optimized composite laminate structure containing a plurality of plies. The system has a processor and a memory, including an application interface. The application interface, when executed by the processor, is configured to operably: receive an input file having one or more of a maximum number of plies, design variables, material properties, and design constraints; determine an initial layup sequence defining parameters of a fiber orientation angle for each ply, and a total percentage of plies at a given fiber orientation angle; iteratively adjust the parameters, until an optimum set of parameters is obtained that achieves one or more predetermined margins of safety, and that achieves optimization of the composite laminate structure; and generate an output file for creating a layup, according to the parameters. The system further has a layup system for creating the optimized composite laminate structure.

Abstract: A system and method for creating an optimized composite laminate structure containing a plurality of plies. The system has a processor and a memory, including an application interface. The application interface, when executed by the processor, is configured to operably: receive an input file having one or more of a maximum number of plies, design variables, material properties, and design constraints; determine an initial layup sequence defining parameters of a fiber orientation angle for each ply, and a total percentage of plies at a given fiber orientation angle; iteratively adjust the parameters, until an optimum set of parameters is obtained that achieves one or more predetermined margins of safety, and that achieves optimization of the composite laminate structure; and generate an output file for creating a layup, according to the parameters. The system further has a layup system for creating the optimized composite laminate structure.

Abstract: A method of manufacturing a composite panel is described. The method includes pre-stabilizing a honeycomb core with at least one layer of a pre-stabilizing material, surrounding the honeycomb core with at least one composite laminate skin layer, and curing the at least one composite laminate skin layer.

Abstract: An aircraft joint comprises a wing structure and a wing tip. The wing structure has a first part of a clevis and lug fastening system located around an outer end of the wing structure. The wing tip has a second part of the clevis and lug fastening system located around an end of the wing tip. The wing tip is capable of being joined to the outer end of the wing structure. An upper aerodynamic surface and a lower aerodynamic surface are formed by joining the wing structure and the wing tip. The first part and the second part are located about a center between the upper aerodynamic surface and the lower aerodynamic surface. The first part and the second part engage each other such that a moment reaction occurs around the upper aerodynamic surface and the lower aerodynamic surface.

Abstract: A wing panel structure for an aerospace vehicle or the like may include an outer layer of material having a predetermined thickness. A core structure may be placed on at least a portion of the outer layer of material. An inner layer of material may be placed at least on the core structure. The inner layer of material may have a selected thickness less than the predetermined thickness of the outer layer of material.

Abstract: An aircraft joint comprises a wing structure and a wing tip. The wing structure has a first part of a clevis and lug fastening system located around an outer end of the wing structure. The wing tip has a second part of the clevis and lug fastening system located around an end of the wing tip. The wing tip is capable of being joined to the outer end of the wing structure. An upper aerodynamic surface and a lower aerodynamic surface are formed by joining the wing structure and the wing tip. The first part and the second part are located about a center between the upper aerodynamic surface and the lower aerodynamic surface. The first part and the second part engage each other such that a moment reaction occurs around the upper aerodynamic surface and the lower aerodynamic surface.

Abstract: A method of manufacturing a composite panel is described. The method includes pre-stabilizing a honeycomb core with at least one layer of a pre-stabilizing material, surrounding the honeycomb core with at least one composite laminate skin layer, and curing the at least one composite laminate skin layer.

Abstract: Hybrid composite panel systems and methods are disclosed. In one embodiment, an assembly includes a primary section, a matrix member engaged with the primary section, and a secondary section engaged with the matrix member opposite the primary section. The primary section includes a plurality of first composite layers reinforced with a first reinforcing material, and the secondary section includes a plurality of second composite layers reinforced with a second reinforcing material. The primary and secondary sections are configured to bear an operating load at least partially transversely to the first and second composite layers, and are asymetrically configured such that the primary section bears a majority of the applied operating load.

Abstract: A wing panel structure for an aerospace vehicle or the like may include an outer layer of material having a predetermined thickness. A core structure may be placed on at least a portion of the outer layer of material. An inner layer of material may be placed at least on the core structure. The inner layer of material may have a selected thickness less than the predetermined thickness of the outer layer of material.