Abstract: A rotary encoder with free floating flexible sensor carrier provides a sensor carrier that eliminates the traditional need for bearings and a housing in a rotary encoder, as well as allowing for significant cost savings in material and installation costs, improving acceleration and reducing startup and running torque. A bushing is rotationally fixed to a shaft the rotation of which is desired to be measured. An encoder disc is axially connected to the bushing. A sensor is held in an alignment above the encoder disc by a sensor carrier. The sensor may be connected directly to the sensor carrier or to a circuit board which is connected to the sensor carrier. A shaft alignment portion of the sensor carrier encircles the shaft and a plurality of stabilizing arms hold the sensor carrier in place, thus maintaining the sensor in proper alignment.

Abstract: A rotary encoder with free floating flexible sensor carrier provides a sensor carrier that eliminates the traditional need for bearings and a housing in a rotary encoder, as well as allowing for significant cost savings in material and installation costs, improving acceleration and reducing startup and running torque. A bushing is rotationally fixed to a shaft the rotation of which is desired to be measured. An encoder disc is axially connected to the bushing. A sensor is held in an alignment above the encoder disc by a sensor carrier. The sensor may be connected directly to the sensor carrier or to a circuit board which is connected to the sensor carrier. A shaft alignment portion of the sensor carrier encircles the shaft and a plurality of stabilizing arms hold the sensor carrier in place, thus maintaining the sensor in proper alignment.