Patents by Inventor James Karlis

James Karlis has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9702148
    Abstract: An underlayment product comprises a fibrous mat having an upper surface and a lower surface. A rubberized asphalt coating is applied to the lower surface of the fibrous mat and extends at least partially into the fibrous mat. In one heavyweight underlayment, an oxidized asphalt coating is applied to the upper and lower surfaces of the fibrous mat generally encapsulating the fibrous mat including the rubberized asphalt coating provided on the lower surface of the fibrous mat. The oxidized asphalt layers may be coated with a release layer such as talc, granules or a polymer. In a lightweight underlayment, a split release sheet or facer segmented to provide a releasable selvedge edge and incorporating a high traction polymer on its surface is applied to the rubberized asphalt.
    Type: Grant
    Filed: April 8, 2014
    Date of Patent: July 11, 2017
    Assignee: Owens Corning Intellectual Capital, LLC
    Inventors: Thomas J. Zickell, James A. Karlis
  • Publication number: 20140220311
    Abstract: An underlayment product comprises a fibrous mat having an upper surface and a lower surface. A rubberized asphalt coating is applied to the lower surface of the fibrous mat and extends at least partially into the fibrous mat. In one heavyweight underlayment, an oxidized asphalt coating is applied to the upper and lower surfaces of the fibrous mat generally encapsulating the fibrous mat including the rubberized asphalt coating provided on the lower surface of the fibrous mat. The oxidized asphalt layers may be coated with a release layer such as talc, granules or a polymer. In a lightweight underlayment, a split release sheet or facer segmented to provide a releasable selvedge edge and incorporating a high traction polymer on its surface is applied to the rubberized asphalt.
    Type: Application
    Filed: April 8, 2014
    Publication date: August 7, 2014
    Applicant: Owens Corning Intellectual Capital, LLC
    Inventors: Thomas J. Zickell, James A. Karlis
  • Publication number: 20100233408
    Abstract: A roofing membrane underlayment material includes a fibrous mat generally encapsulated within a non-adhesive asphalt coating, the resulting encapsulated mat having an adhesive asphalt layer applied to one surface thereof, typically the bottom surface. An acrylic, talc or granular coating is applied to the surface of the encapsulated mat that is not in contact with the adhesive asphalt layer. The non-adhesive asphalt coating is characterized in that it includes a high filler content made possible by the use of non-oxidized flux asphalt to which has been added a small percentage of an asphalt additive such as radial or linear polymer or other elastomer. The resulting membrane, when applied to a roofing deck, provides a high traction surface that will not adhere to shingles and provides an effective waterproofing seal on the roofing deck and is flexible in both hot and cold environments.
    Type: Application
    Filed: March 25, 2010
    Publication date: September 16, 2010
    Applicant: Northern Elastomeric, Inc.
    Inventors: Thomas Zickell, James Karlis
  • Publication number: 20100119784
    Abstract: An underlayment product comprises a fibrous mat having an upper surface and a lower surface. A rubberized asphalt coating is applied to the lower surface of the fibrous mat and extends at least partially into the fibrous mat. In one heavyweight underlayment, an oxidized asphalt coating is applied to the upper and lower surfaces of the fibrous mat generally encapsulating the fibrous mat including the rubberized asphalt coating provided on the lower surface of the fibrous mat. The oxidized asphalt layers may be coated with a release layer such as talc, granules or a polymer. In a lightweight underlayment, a split release sheet or facer segmented to provide a releasable selvedge edge and incorporating a high traction polymer on its surface is applied to the rubberized asphalt.
    Type: Application
    Filed: January 22, 2010
    Publication date: May 13, 2010
    Applicant: Northern Elastomeric, Inc.
    Inventors: Thomas J. Zickell, James A. Karlis
  • Publication number: 20090288360
    Abstract: A low-cost and easy to manufacture static structure and method for soundproofing walls, floors, and/or ceilings of rooms in new and/or existing construction utilizes an asphalt based flexible membrane as one or more sound absorbing layers which may be applied to an existing wall panel or first applied to one or more unmounted wall panels to form a laminated structure which is then affixed to the walls, floor or ceiling to be soundproofed. The wall panel is preferably gypsum wallboard. Each sound absorbing layer, in addition to soundproofing, may also serve to prevent or at least reduce air or water infiltration to and from the room.
    Type: Application
    Filed: July 31, 2009
    Publication date: November 26, 2009
    Applicant: Northern Elastomeric, Inc.
    Inventors: Thomas J. Zickell, Elizabeth L. Butler, Corey R. Croteau, Janet A. DeLong, Derek E. Desroches, James Karlis, John M. Lackner, Raymond D. Mailhoit, Mary E. Moore, Samuel W. Pollard, Michael W. VanWyngarden
  • Publication number: 20080286517
    Abstract: A self-adhesive product having a laser slit release liner and method provide improved performance and lower materials cost in self-adhesive products such as roofing and underlayment products, through-wall flashing, below-grade waterproofing and other rolled or flat roofing or other such self-adhesive weatherproofing products. A single piece release liner is applied to a roll or liner of material over a self-adhesive layer of the material. The release liner is cut into two or more segments using a laser beam. The laser beam oxidizes the adhesive region of the self-adhesive material in the area under the laser beam used to slit the release liner, thereby eliminating or minimizing unwanted adhesion caused by the migration of adhesive material when the product is rolled, stacked or stored. The laser beam may be used to create two or more segments in the release liner in a linear or curvilinear fashion.
    Type: Application
    Filed: May 16, 2007
    Publication date: November 20, 2008
    Applicant: Northern Elastomeric, Inc.
    Inventors: Thomas J. Zickell, John M. Lackner, James Karlis
  • Publication number: 20080236943
    Abstract: A low-cost and easy to manufacture static structure and method for soundproofing walls, floors, and/or ceilings of rooms in new and/or existing construction utilizes an asphalt based flexible membrane as one or more sound absorbing layers which may be applied to an existing wall panel or first applied to one or more unmounted wall panels to form a laminated structure which is then affixed to the walls, floor or ceiling to be soundproofed. The wall panel is preferably gypsum wallboard. Each sound absorbing layer, in addition to soundproofing, may also serve to prevent or at least reduce air or water infiltration to and from the room.
    Type: Application
    Filed: March 29, 2007
    Publication date: October 2, 2008
    Applicant: Northern Elastomeric, Inc.
    Inventors: Thomas J. Zickell, Elizabeth L. Butler, Corey R. Croteau, Janet A. DeLong, Derek E. Desroches, James Karlis, John M. Lackner, Raymond D. Mailhoit, Mary E. Moore, Samuel W. Pollard, Michael W. VanWyngarden
  • Publication number: 20070137130
    Abstract: A roofing membrane underlayment material includes a fibrous mat generally encapsulated within a non-adhesive asphalt coating, the resulting encapsulated mat having an adhesive asphalt layer applied to one surface thereof, typically the bottom surface. An acrylic, talc or granular coating is applied to the surface of the encapsulated mat that is not in contact with the adhesive asphalt layer. The non-adhesive asphalt coating is characterized in that it includes a high filler content made possible by the use of non-oxidized flux asphalt to which has been added a small percentage of an asphalt additive such as radial or linear polymer or other elastomer. The resulting membrane, when applied to a roofing deck, provides a high traction surface that will not adhere to shingles and provides an effective waterproofing seal on the roofing deck and is flexible in both hot and cold environments.
    Type: Application
    Filed: December 1, 2005
    Publication date: June 21, 2007
    Applicant: Northern Elastomeric, Inc.
    Inventors: Thomas Zickell, James Karlis
  • Publication number: 20070071946
    Abstract: An underlayment product comprises a fibrous mat having an upper surface and a lower surface. A rubberized asphalt coating is applied to the lower surface of the fibrous mat and extends at least partially into the fibrous mat. An oxidized asphalt coating is applied to the upper and lower surfaces of the fibrous mat generally encapsulating the fibrous mat including the rubberized asphalt coating provided on the lower surface of the fibrous mat. The oxidized asphalt layers may be coated with a release layer such as talc, granules or a polymer.
    Type: Application
    Filed: September 29, 2005
    Publication date: March 29, 2007
    Applicant: Northern Elastomeric, Inc.
    Inventors: Thomas Zickell, James Karlis
  • Patent number: 6531200
    Abstract: A roofing membrane material is disclosed. The material is characterized in that it includes a woven or non-woven fibrous mat encapsulated within a non-adhesive asphalt coating, the resulting encapsulated mat having an adhesive asphalt layer applied to one surface thereof. An acrylic coating is applied to the surface of the encapsulated mat that is not in contact with the adhesive asphalt layer. The resulting membrane, when applied to a roofing deck, provides a high traction surface that will not adhere to shingles and provides an effective waterproofing seal on the roofing deck.
    Type: Grant
    Filed: May 20, 1999
    Date of Patent: March 11, 2003
    Assignee: Northern Elastomeric, Inc.
    Inventors: Thomas Zickell, James Karlis, Charles Diamon
  • Publication number: 20020061379
    Abstract: A roofing membrane material is disclosed. The material is characterized in that it includes a woven or non-woven fibrous mat encapsulated within a non-adhesive asphalt coating, the resulting encapsulated mat having an adhesive asphalt layer applied to one surface thereof. An acrylic coating is applied to the surface of the encapsulated mat that is not in contact with the adhesive asphalt layer. The resulting membrane, when applied to a roofing deck, provides a high traction surface that will not adhere to shingles and provides an effective waterproofing seal on the roofing deck.
    Type: Application
    Filed: May 20, 1999
    Publication date: May 23, 2002
    Inventors: THOMAS ZICKELL, JAMES KARLIS, CHARLES DIAMON
  • Patent number: 6385934
    Abstract: A weatherproofing membrane having a high traction surface is used on a roof or other such location to prevent individuals from slipping. The weatherproofing membrane includes a facer sheet formed of a weatherproofing material and one or more polymer regions disposed on an upper side of the facer sheet. The weatherproofing membrane also includes a layer of modified asphalt disposed on the lower side of the facer sheet and a release backing disposed over the modified asphalt. The polymer is softer than the weatherproofing material and thus provides a higher traction surface than the weatherproofing material of the facer sheet. The polymer includes a low molecular weight polyethylene and an amorphous polyolefin (APO) in respective proportions ranging from about 50/50 to 90/10. The low molecular weight polyethylene and the APO are mixed hot and applied to the facer sheet, for example, using conventional coating techniques.
    Type: Grant
    Filed: July 22, 1999
    Date of Patent: May 14, 2002
    Assignee: Northern Elastomeric, Inc.
    Inventors: Thomas J. Zickell, Charles Diman, James A. Karlis