Patents by Inventor James L. Karpinsky
James L. Karpinsky has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11679941Abstract: A vibratory conveyor system includes a product transfer pan linked to a shaker base via spring arms. Vibration transferred from the shaker base to the spring arms causes the product transfer pan to oscillate and convey products across the product transfer pan. The product transfer pan has apertures defined therein, such that excess coatings on (or fallen from) the conveyed products tend to fall through the apertures. A chute situated beneath the apertures collects the fallen coatings, and preferably diverts it to a side of the conveyor for collection and subsequent reuse or disposal. The chute is preferably linked to the product transfer pan such that the chute and pan oscillate in tandem.Type: GrantFiled: September 20, 2021Date of Patent: June 20, 2023Assignee: Vibratorv Solutions. LLCInventors: James L. Karpinsky, Joshua C. Friede, Brian J. Gilbertson, Scott J. Rose, James M. Bakos
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Patent number: 11142409Abstract: A vibratory conveyor system includes two or more product transfer pans bearing lengthwise channels along which products travel, each pan being linked to a respective shaker base via respective spring arms. Successive product transfer pans each have one or more of (1) greater vibration distance oriented along the direction of product travel, (2) greater vibrational frequency/speed, and/or (2) lesser spring arm angle with respect to vertical, than the prior product transfer pan(s). These features assist with obtaining a high degree of uniform product alignment, with products being aligned lengthwise within the channels of the pans, even where products are non-rigid and malleable/reshapeable (for example, for meat cutlets and fish fillets).Type: GrantFiled: April 27, 2020Date of Patent: October 12, 2021Assignee: Vibratory Solutions, LLCInventors: James L. Karpinsky, James Martin Bakos, Scott Jay Paul Rose, Bradley Charles Slepicka
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Patent number: 11089810Abstract: Batter is applied to food products by depositing the products atop a coating pan which vibrates such that the products are transported along the pan. As this occurs, batter is supplied atop the coating pan and the products. The coating pan is preferably configured such that the products tumble across the pan, thereby better ensuring that the products are coated on all sides with batter. The products are then received on a vibrating drainage pan having a perforated drainage pan surface, whereby excess batter drains from the batter-coated products through the perforations as the products are transported across the drainage pan. Batter-coated products leaving the drainage pan can then be received by a fryer, oven, conveyor, or other food processing equipment.Type: GrantFiled: April 22, 2019Date of Patent: August 17, 2021Assignee: Vibratory Solutions, LLCInventors: James L. Karpinsky, James M. Bakos, Stephen Demerath, Scott J. Rose
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Publication number: 20190328028Abstract: Batter is applied to food products by depositing the products atop a coating pan which vibrates such that the products are transported along the pan. As this occurs, batter is supplied atop the coating pan and the products. The coating pan is preferably configured such that the products tumble across the pan, thereby better ensuring that the products are coated on all sides with batter. The products are then received on a vibrating drainage pan having a perforated drainage pan surface, whereby excess batter drains from the batter-coated products through the perforations as the products are transported across the drainage pan. Batter-coated products leaving the drainage pan can then be received by a fryer, oven, conveyor, or other food processing equipment.Type: ApplicationFiled: April 22, 2019Publication date: October 31, 2019Inventors: James L. Karpinsky, James M. Bakos, Stephen Demerath, Scott J. Rose
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Patent number: 9463935Abstract: A vibratory conveyor system particularly suitable for elongated foodstuffs and other products includes a rogue product removal pan which can only pass a single one of the items being processed, with the item having the desired alignment/orientation, through each of its product acceptance lanes at a given time. Items therefore leave the rogue product removal pan in orderly rows of single items, thereby easing their packaging. Misaligned items, and or items that were stacked atop other items, are culled by the rogue product removal pan, and can be “recycled” back to the entry of the rogue product removal pan. These “recycled” items are passed through the rogue product removal pan for packaging if they assume the desired orientation, or are again culled and “recycled” if they do not assume the desired orientation.Type: GrantFiled: March 23, 2015Date of Patent: October 11, 2016Assignee: Vibratory Solutions, LLCInventors: James L. Karpinsky, Scott J. Rose, James M. Bakos, Adam A. Smith
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Patent number: 6701830Abstract: Above-ground tanks form brining cells into which cheese blocks are conveyed by common inlet and outlet flumes. Each cell has a removable conveyor assembly having a looped link belt driven around a frame by a motor. Perpendicular, tubular, or hinged segmented flights project from the belt to engage infed cheese blocks, and submerge a series of rows of blocks. An infeed flume delivers a stream of cheese blocks to a cell. Once a level below a flight is filled, the conveyor is actuated to submerge that level, and the next level is then filled until the tank is filled. After brining, the conveyor is incremented to discharge the cheeses flight by flight into an outlet flume. The flume may have a lower segment narrower than an upper segment, such that by draining the tank smaller cheese blocks may be better controlled.Type: GrantFiled: March 18, 2002Date of Patent: March 9, 2004Inventors: Scott J. Rose, James L. Karpinsky
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Publication number: 20030070562Abstract: A series of narrow and tall above-ground stainless steel tanks define independent brining cells into which cheese blocks are conveyed by common inlet and outlet flumes. Each cell has a removable conveyor assembly having a looped plastic link belt driven around a frame by an electric motor. Projecting plastic flights on the belt engage infed cheese blocks, and submerge a series of rows of blocks. An infeed flume delivers a stream of cheese blocks to a cell. Once a level below a flight is filled, the conveyor is actuated to submerge that level, and the next level is then filled until the tank is filled. After brining, the conveyor is incremented to discharge the cheeses flight by flight into an outlet flume.Type: ApplicationFiled: October 17, 2001Publication date: April 17, 2003Inventors: Scott J. Rose, James L. Karpinsky
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Publication number: 20030070561Abstract: Above-ground tanks form brining cells into which cheese blocks are conveyed by common inlet and outlet flumes. Each cell has a removable conveyor assembly having a looped link belt driven around a frame by a motor. Perpendicular, tubular, or hinged segmented flights project from the belt to engage infed cheese blocks, and submerge a series of rows of blocks. An infeed flume delivers a stream of cheese blocks to a cell. Once a level below a flight is filled, the conveyor is actuated to submerge that level, and the next level is then filled until the tank is filled. After brining, the conveyor is incremented to discharge the cheeses flight by flight into an outlet flume. The flume may have a lower segment narrower than an upper segment, such that by draining the tank smaller cheese blocks may be better controlled.Type: ApplicationFiled: March 18, 2002Publication date: April 17, 2003Inventors: Scott J. Rose, James L. Karpinsky
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Patent number: 6401604Abstract: A series of narrow and tall above-ground stainless steel tanks define independent brining cells into which cheese blocks are conveyed by common inlet and outlet flumes. Each cell has a removable conveyor assembly having a looped plastic link belt driven around a frame by an electric motor. Projecting plastic flights on the belt engage infed cheese blocks, and submerge a series of rows of blocks. An infeed flume delivers a stream of cheese blocks to a cell. Once a level below a flight is filled, the conveyor is actuated to submerge that level, and the next level is then filled until the tank is filled. After brining, the conveyor is incremented to discharge the cheeses flight by flight into an outlet flume.Type: GrantFiled: October 17, 2001Date of Patent: June 11, 2002Assignee: Food Process Systems, Inc.Inventors: Scott J. Rose, James L. Karpinsky
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Patent number: 5924550Abstract: An elastic web belting is formed into a continuous loop for insertion on a conveyor frame which is formed with a cantilevered construction so the preformed complete loops can be installed on the frame without welding or cutting. The composite belt has an inner belt which is connected to an outer L-shaped belt by an array of angled spoke belts. The L-shaped outer belt engages with two outer pulleys such that the spokes extend over the tops of the pulleys. As the composite belt makes the turn in the conveyor, the spoke belts are elastically stretched, thereby conveying the carried product through the corner.Type: GrantFiled: May 30, 1997Date of Patent: July 20, 1999Inventor: James L. Karpinsky
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Patent number: 5673784Abstract: A plurality of reinforced urethane belts define a conveyor path which changes direction for causing conveyed articles to turn a corner. Two sets of corner pulleys are mounted as part of a conveyor assembly which is cantilevered out over a rigid frame. Return pulleys are mounted to the frame beneath the corner pulleys. Continuous looped belts which have been preformed to a desired length, different for each set of corner pulleys, are installed on the corner turn by being passed over the projecting cantilevered conveyor assembly and fitted to the corner pulleys and a return pulley. The return pulleys move radially in slots and are tightened in place to achieve the desired belt tension.Type: GrantFiled: August 17, 1995Date of Patent: October 7, 1997Assignee: Food Process Systems, Inc.Inventors: James L. Karpinsky, Todd A. Cibulka