Abstract: Fiber optic distribution cables and methods for manufacturing the same are disclosed. The methods present one or more optical fibers outward of the protective covering for distribution of the same toward the subscriber. Specifically, the methods include presenting a length of distribution optical fiber outward of the protective covering that is longer than the opening at access location. After the opening is made in the protective covering at the access location, the optical fibers for distribution are selected. Then a tool according to the present invention is positioned about the optical fibers selected for distribution and slid within the protective covering of the fiber optic distribution cable until it reaches a cutting location within the fiber optic distribution cable. Consequently, the tool is positioned for cutting the distribution optical fiber at a cutting location within the fiber optic distribution cable at a downstream location.

Abstract: Flexible closures and other flexible optical assemblies that are installed within a factory, or in the field, and then deployed using cable installation methods, wherein the flexible closures and assemblies have the ability to bend and twist without incurring physical damage to their structure, optical fibers and splices disposed within, and without significant attenuation in the optical fibers when exposed to conventional installation stresses. Flexible closures that replace conventional substantially rigid closures in order to facilitate pre-engineered and assembled distribution cable installation within an optical network, and the physical, bending and material properties of such closures, and methods of manufacturing and installing the same.

Abstract: Disclosed are multifiber ferrule assemblies and methods for manufacturing the same. In one embodiment, a finished multifiber ferrule can be provided with a front end having a first front surface that extends beyond a second front surface, thereby inhibiting interaction with a laser beam during processing. A plurality of optical fibers can be fixed within respective optical fiber bores and extend from respective optical fiber bore openings to a position beyond the first front surface. The plurality of optical fibers can be processed by cutting and polishing with a laser beam for providing each optical fiber with a final polished end surface located beyond the first front surface. In further embodiments, an offset structure is positioned with respect to a finished multifiber ferrule after cutting and polishing the optical fibers.

Abstract: A method and apparatus for treating a mating portion of a fiber optic connector for reducing an insertion force for the mating portion includes providing a mating portion of a fiber optic connector and treating the mating portion of the fiber optic connector by applying a cleaning and/or lubricating solution thereto to reduce the insertion force of the mating portion.

Abstract: Fiber optic distribution cables and methods for manufacturing the same are disclosed. The methods present one or more optical fibers outward of the protective covering for distribution of the same toward the subscriber. Specifically, the methods include presenting a length of distribution optical fiber outward of the protective covering that is longer than the opening at access location. After the opening is made in the protective covering at the access location, the optical fibers for distribution are selected. Then a tool according to the present invention is positioned about the optical fibers selected for distribution and slid within the protective covering of the fiber optic distribution cable until it reaches a cutting location within the fiber optic distribution cable. Consequently, the tool is positioned for cutting the distribution optical fiber at a cutting location within the fiber optic distribution cable at a downstream location.

Abstract: Methods for centering at least one optical fiber (10) having a centerline (16) in a connector ferrule (100) having at least one bore (120) with a central axis (AC) is disclosed. One method includes inserting a bare-fiber portion (13) into a ferrule bore so that at least a section (10S) of the bare-fiber portion extends beyond the ferrule front end (106). The method also includes selectively applying an amount of energy to the bare-fiber section to form a locally deformable region (19), and forming at a bulge (250) in the locally deformable region. The method also includes causing the bulge to form a force-fit with the bore at the ferrule front end, thereby substantially centering the optical fiber centerline along the bore central axis. Methods of centering nano-engineered optical fibers are also disclosed, wherein the optical fiber end is processed so that a substantially void-free fiber end (14) is made to substantially coincide with the ferrule front end.

Abstract: A fiber optic cable assembly with a floating tap is disclosed, wherein the assembly comprises a fiber optic cable having a cable fiber assembly, such as in the form of a ribbon stack. The assembly includes at least one network access point (NAP) for accessing at least one cable fiber in the cable fiber assembly and at least one strength area for example a strength member. At least one cable fiber is extracted from the cable fiber assembly and held by a transition assembly. A buffer conduit loosely contains the at least one cable fiber and guides it to an intermediate buffer conduit, which in turn guides the at least one cable fiber to a splice tube. The intermediate buffer conduit can translate relative to the splice tube. At least one tether fiber is spliced to the at least one cable fiber. Alternatively, the at least one cable fiber has sufficient length to serve as the at least one tether fiber so that splicing to another fiber is not required. Each strength member is covered by a movable member.

Abstract: Patch panel assemblies (150) that contain patch panel modules (50) for use in optical fiber telecommunication systems are disclosed. One of the patch panel assemblies includes a front mounting frame (210F) and at least one internal mounting frame (210I) that support a plurality of patch panel modules. The patch panel assembly also includes a hinge assembly (224) configured allow bend-insensitive fiber cables (70) to be routed therethrough. One of the patch panel assemblies includes a housing (152) with a drawer (270) that supports a plurality of patch panel modules. The patch panel modules employ bend-insensitive optical fibers (12C) to connect front and rear ports (92, 98) so that the patch panels have a reduced size as compared to conventional patch panel modules.

Abstract: Disclosed are fiber optic cable assemblies having a composite covering disposed about a portion of a transition location for providing a fiber optic assembly suitable for indoor or indoor/outdoor applications. The composite covering provides a combination of an underlying heat dissipative structure, such as a metal foil along with a high temperature capable substrate, such as mica, thereby providing the desired characteristics for indoor or indoor/outdoor use that a single layer of either material is incapable of providing. The covering may also include an optional flame-retardant wrap as an outer portion for sealing and/or mechanical protection.

Abstract: A fiber optic cable assembly comprising a first fiber optic cable having pre-selected optical fibers pre-terminated and branched at a cable access point, a second cable optically connected to the pre-terminated optical fibers, and a flexible body encapsulating the cable access point. A method for manufacturing a fiber optic cable assembly comprising providing a fiber optic cable, making an opening in the cable for access, pre-terminating pre-selected optical fibers, optically connecting the pre-selected optical fibers with optical fibers of a tether cable, and encapsulating at least a portion of the cable access location within a flexible overmolded body.

Abstract: A pre-connectorized fiber optic distribution cable assembly includes a plurality of optical fibers and at least one mid-span access location along the length of the distribution cable. At least one of the optical fibers is accessed, terminated and then connectorized at the mid-span access location to an optical connector disposed within a receptacle. The mid-span access location, the accessed, terminated and connectorized optical fiber, the optical connector and at least a portion of the receptacle are encapsulated with a protective overmolded shell. A tether including at least one optical fiber connectorized at a first end of the tether is optically connected to the optical connector through the receptacle. A second end of the tether opposite the first end terminates in a network optical connection terminal, thereby compensating for a span length measurement difference between the actual location of the mid-span access and the desired location of the optical connection terminal.

Abstract: A multi-fiber fiber optic assembly comprising a receptacle and a plug that correspond and mate to optically connect a plurality of optical fibers. The receptacle comprises a receptacle housing, a receptacle multi-fiber ferrule and an excluding feature. The plug comprises a plug housing, a plug multi-fiber ferrule and a clearance opening for receiving the excluding feature therein. The receptacle and plug may further comprise at least one of a threaded coupling nut, a key for engaging a first key slot defined by the plug housing, a sleeve defining a second key slot for receiving the key therein, and a biasing spring.

Abstract: A cable assembly comprising a fiber optic cable and one or more attachment points to allow one or more tethers to optically connect to optical fibers within the cable. The cable assembly may be used as a drop cable for extending optical connections to a plurality of points. An attachment structure is provided for maintaining the tether to the cable to prevent damage to the tether. The attachment structure provides a loose attachment to allow the tether to move relative to the distribution cable, so the tether can move in a generally translational movement, is able to slightly twist, and to have limited lateral movement during coiling, installation, and removal of the cable assembly. This loose attachment structure may prevent damage to the tether due to forces being placed on the cable, such as during coiling or uncoiling of the cable. In one exemplary embodiment, the attachment structure is attached to the cable and receives the tether.

Abstract: A ruggedized fiber optic connector assembly includes a substantially hollow plug housing; and a glue body disposed within the substantially hollow plug housing; wherein the glue body includes a first portion that is configured to engage and retain an optical cable comprising an optical fiber and one or more strength members; wherein the glue body includes a second portion that is configured to engage and retain a connector sub-assembly comprising an optical ferrule; wherein the second portion of the glue body includes a pair of opposed snap hooks that are configured to engage a corresponding pair of opposed recesses of the connector sub-assembly; and wherein the optical fiber and the optical ferrule are optically coupled.

Abstract: A fiber optic cable assembly including a mid-span access location, a cable having at least fiber therein, and a tether in optical communication with the at least one fiber of the cable. The access location and portions of the cables are substantially encapsulated within a flexible body having dimensions sufficient to accommodate the optical splitter therein. A method for making a fiber optic cable assembly including an access location, distribution cable, tether and optical splitter maintained within a flexible overmolded body while providing an assembly having a relatively small cross-sectional diameter.

Abstract: A loopback device utilizing bend insensitive optical fiber to facilitate deployment of a connectorized fiber optic distribution cable through small-diameter conduit. A loopback device utilizing bend insensitive optical fiber for use within an optical network to route optical signals transmitted downstream along one or more optical fibers back upstream along the same or other optical fibers for the purpose of the determining the integrity of the downstream and upstream optical paths from a single upstream location. A loopback device including one or more bend insensitive optical fibers, a multi-fiber loopback ferrule and a dust cap for sealing engaging a connector plug attached to a distribution cable or a tether of a pre-engineered distribution cable assembly prior to installation of the distribution cable.

Abstract: A cable assembly comprising a fiber optic cable and one or more attachment points to allow one or more tethers to optically connect to optical fibers within the cable. The cable assembly may be used as a drop cable for extending optical connections to a plurality of points. An attachment structure is provided for maintaining the tether to the cable to prevent damage to the tether. The attachment structure provides a loose attachment to allow the tether to move relative to the distribution cable, so the tether can move in a generally translational movement, is able to slightly twist, and to have limited lateral movement during coiling, installation, and removal of the cable assembly. This loose attachment structure may prevent damage to the tether due to forces being placed on the cable, such as during coiling or uncoiling of the cable. In one exemplary embodiment, the attachment structure is attached to the cable and receives the tether.

Abstract: The present invention provides a cable assembly comprising a flexible network access point that includes a flexible cover over a mid-span access location, providing environmental protection for the mid-span access location and facilitating installation of a distribution cable. Subsequent to installation, the mid-span access location is exposed and accessed by pulling a ripcord, for example, thereby removing a portion of the flexible cover. This exposes one or more connectors, which may be single or multi-fiber connectors, that are configured to receive the receptacles of one or more drop cables and/or tethers. Thus, a semi-hardened, selectively-usable closure is provided.

Abstract: A ruggedized fiber optic connector assembly includes a substantially hollow plug housing; and a glue body disposed within the substantially hollow plug housing; wherein the glue body includes a first portion that is configured to engage and retain an optical cable comprising an optical fiber and one or more strength members; wherein the glue body includes a second portion that is configured to engage and retain a connector sub-assembly comprising an optical ferrule; wherein the second portion of the glue body includes a pair of opposed snap hooks that are configured to engage a corresponding pair of opposed recesses of the connector sub-assembly; and wherein the optical fiber and the optical ferrule are optically coupled.

Abstract: A method and apparatus for treating a mating portion of a fiber optic connector for reducing an insertion force for the mating portion includes providing a mating portion of a fiber optic connector and treating the mating portion of the fiber optic connector by applying a cleaning and/or lubricating solution thereto to reduce the insertion force of the mating portion.