Abstract: An exemplary capacitor has a capacitor stack positioned in a case with a conductor positioned between the case and a lid. In one embodiment the conductor is positioned between the lid and an upper rim of the case and is welded to the lid and case. In one aspect, a capacitor constructed with round wire connectors for interconnecting anode and cathode layers. In one aspect, a configuration for electrically connecting a terminal wire to a capacitor case in which an end of the wire is attached to the case in end-on fashion. The terminal wire may have an expanded end for attaching to the capacitor case in a manner that minimizes the effect on the height profile of the case.

Abstract: A flat capacitor includes a case having a feedthrough hole, a capacitor stack located within the case, a coupling member having a base surface directly attached to the capacitor stack and having a portion extending through the feedthrough hole, the coupling member having a mounting hole, a feedthrough conductor having a portion mounted within the mounting hole, and a sealing member adjacent the feedthrough hole and the feedthrough conductor for sealing the feedthrough hole. Other aspects of the invention include various implantable medical devices, such as pacemakers, defibrillators, and cardioverters, incorporating one or more features of the exemplary feedthrough assembly.

Abstract: Implantable defibrillators are implanted into the chests of patients prone to suffering ventricular fibrillation, a potentially fatal heart condition. A critical component in these devices is an aluminum electrolytic capacitor, which stores and delivers life-saving bursts of electric charge to a fibrillating heart. To reduce capacitor size, manufacturers have developed special aluminum foils, such as core-etched and tunnel-etched aluminum foils. Unfortunately, core-etched foils don't work well in multiple-anode capacitors, and tunnel-etched foils are brittle and tend to break when making some common types of capacitors. Accordingly, the inventors devised a new foil structure having perforations and cavities. In an exemplary embodiment, each perforation and cavity has a cross-sectional area, with the perforations having a larger, for example, 2 to 100 times larger, average cross-sectional area than the cavities.

Abstract: A structure and method for connecting capacitor electrodes is provided. One aspect of this disclosure relates to an apparatus for connecting cathodes. The apparatus includes a cathode layer containing an aperture, and a connection member. The connection member includes a protrusion mateable to the aperture having a length at least equal to a thickness of the cathode layer, a first flat section perpendicular to the protrusion, the first flat section having a first side attached to the protrusion and a second side including a contact surface, and a second flat section perpendicular to the first flat section, the second flat section at an offset distance from the protrusion and having a height equal to or greater than the protrusion, and where the connection member is mated to the cathode layer. Other aspects and embodiments are provided herein.

Abstract: The present subject matter includes a capacitor, comprising: at least a first element having at least a first element thickness, and including a first separator disposed between a first electrode and a second electrode, the first electrode having a first connection member with a first proximal portion and a first foldable portion, the first foldable portion folded onto and abutting the first proximal portion, the abutting first proximal portion and first foldable portion having a first thickness approximately equal to the first element thickness; and at least a second element having a third electrode with a second connection member, the first element and the second element stacked in a capacitor stack; wherein the first connection member and the second connection member are in alignment defining a connection surface for connection of the first electrode and the third electrode, with the capacitor stack and electrolyte disposed in a case.

Abstract: An apparatus which includes a capacitor stack including a plurality of substantially planar electrodes, a first partially etched anode layer of the capacitor stack including a first substantially unetched portion, a second anode layer of the capacitor stack, a first connection member connected to the first substantially unetched portion and a second connection member connected to the second anode layer and the first connection member.

Abstract: One aspect provides a capacitor feedthrough assembly having an electrically conductive member dimensioned to extend at least partially through a feedthrough hole of a case of the capacitor, the conductive member having a passage therethrough.

Abstract: The present subject matter includes a capacitor stack disposed in a case, the capacitor stack including one or more substantially planar electrode layers. The one or more substantially planar electrode layers have an etched surface, an unetched surface, and a grade bordering the etched surface and the unetched surface. Also, the present subject matter includes a lid conforming sealingly connected to the material defining the first aperture. Additionally, the present subject matter includes a feedthrough assembly connected to the capacitor stack and passing through the feedthrough hole and sealingly connected to the material defining the feedthrough hole. In the present subject matter, the one or more substantially planar electrode layers are made by printing a curable resin mask onto the one or more substantially planar electrode layers and etching the layers, the curable resin mask defining the grade and adapted to resist etching.

Abstract: The present subject matter includes a capacitor stack having a plurality of anode layers, and a plurality of cathodic metal substrates partially coated in a titanium coating. Cathode portions lacking titanium enable weld interconnections which are substantially free of titanium, improving capacitor properties. In some embodiments, anodes are interspersed among cathodes, and are electrically separated from the cathodes, with portions of cathode material attached to the welding area of the anode. These portions of the cathode material are no longer electrically connected to the cathode. As the anode and these cathode portions are welded and aged, leakage current is reduced due to improved oxide growth in the welding area due to the absence of titanium.

Abstract: The present subject matter includes a capacitor stack having a plurality of cathode layers, and a plurality of anode layers. The anode layers have unetched portions for connection. For example, connection tabs are connected to the unetched areas. The connection tabs are additionally interconnected.

Abstract: An exemplary capacitor has a capacitor stack positioned in a case with a conductor positioned between the case and a lid. In one embodiment the conductor is positioned between the lid and an upper rim of the case and is welded to the lid and case. In one aspect, a capacitor constructed with round wire connectors for interconnecting anode and cathode layers. In one aspect, a configuration for electrically connecting a terminal wire to a capacitor case in which an end of the wire is attached to the case in end-on fashion. The terminal wire may have an expanded end for attaching to the capacitor case in a manner that minimizes the effect on the height profile of the case.

Abstract: Implantable defibrillators are implanted into the chests of patients prone to suffering ventricular fibrillation, a potentially fatal heart condition. A critical component in these devices is an aluminum electrolytic capacitors, which stores and delivers one or more life-saving bursts of electric charge to a fibrillating heart. These capacitors make up about one third the total size of the defibrillators. Unfortunately, conventional manufacturers of these capacitors have paid little or no attention to reducing the size of these capacitors through improved capacitor packaging. Accordingly, the inventors contravened several conventional manufacturing principles and practices to devise unique space-saving packaging that allows dramatic size reduction.

Abstract: A method includes connecting together one or more anode connection members of one or more anode foils and one or more cathode connection members of one or more cathode foils and electrically isolating the one or more anode foils from the one or more cathode foils. A capacitor stack includes a plurality of cathode layers having cathode connection members and a plurality of anode layers having anode connection members. The anode connection members are connected to the cathode connection members and configured such that the anode layers can be electrically separated from the cathode layers by cutting only the anode connection members or the cathode connection members.

Abstract: In one aspect, a method of manufacturing a capacitor includes disposing one or more conductive layers of a first electrode stack in a recess of an alignment mechanism, where the recess is positioned relative to two or more alignment elements. The method further includes placing a separator over the one or more conductive layers where an outer edge of the separator contacts the two or more alignment elements. In one embodiment, a capacitor includes anode and cathode foils having offsetting edge portions. In one embodiment, a multiple tab cathode for a flat capacitor. A plurality of cathode tabs are portioned into a plurality of cathode tab groups positioned in different locations along the edge of the capacitor stack to reduce the amount of space required for connecting and routing the cathode tabs.