Abstract: A fabrication method of forming a thermoplastic composite laminate material with tailored and varying thickness in a continuous process. This process utilizes automated equipment or hand lay-up to collate parts or components into a multi-layer stack. Each stack contains all plies, including ply build-up areas, tacked in the proper location to maintain orientation and location. The consolidation tooling contains all necessary part features and is coordinated to the customized multiple ply stacks to form a single integrated thermoplastic composite laminate potentially having areas of differing thickness from these multiple ply stacks.

Abstract: A device changes the shape of a die used to compression mold a part. The device includes a sleeve placed between the die and a charge to be molded. The sleeve has an inner face generally conforming to a face of the die, and a outer face for molding a part.

Abstract: A process for forming curved thermoplastic composite material. According to an illustrative embodiment, the process includes providing a length of straight thermoplastic material; pre-forming the length of straight thermoplastic material into a selected cross-sectional configuration; pressing the length of the straight thermoplastic material; and imparting a curved shape to the length of straight thermoplastic material by providing a curved section and passing the length of straight thermoplastic material through the curved section of a process assembly.

Abstract: Thermoplastic laminates are fabricated in a continuous compression molding production line. A lay-up of laminate plies is placed in a recess on a carrying tool, and the tool is moved through successive forming operations on the line, including preforming and consolidation operations. The tool is separated from the fully formed part at the end of the line and may be reused. Use of the carrying tool reduces material scrap.

Abstract: Thermoplastic composite parts having integrated metal fittings are manufactured using a continuous compression molding process. Automated equipment or hand lay-up are used to collate composite material plies and metal fittings into a multi-layer stack. Each stack contains all plies, including ply build-up areas, tacked in the proper location to maintain orientation and location. Multiple lay-ups may be cut from each stack. The lay-ups are placed in tooling containing part features and are continuously fed through a performing station where the lay-ups are preformed into the approximate shape of the finished part. Following pre-forming, the tooling is moved incrementally through a consolidation station where a compression press presses successive sections of the tooling to form a single integrated thermoplastic composite laminate part having integrated metal fittings, which may include areas of differing thickness.

Abstract: A fabrication method of forming curved thermoplastic composite laminate parts with tailored and varying thickness in a continuous process. Automated equipment or hand lay-up are used to collate parts or components into a multi-layer stack. Each stack contains all plies, including ply build-up areas, tacked in the proper location to maintain orientation and location. Ply consolidation tooling contains all necessary part features and is coordinated to the customized multiple ply stacks to form a single integrated thermoplastic composite laminate potentially having areas of differing thickness from the multiple ply stacks.

Abstract: A system for removing volatile constituents (e.g., hydrocarbons) from a liquid (e.g., water) containing the same by which there is a continuous countercurrent contact between the liquid and a forced air flow. Water collected in a reservoir is continuously pumped to the top of a stripping tower where it is dispersed downwardly over packing material. A blower forces air upwardly in the tower so as to remove the volatile constituents that exit the tower with the exit air. Since the water flow is continuous, multiple passes occur through the tower to enhance separation efficiency. Water from the base of the tower returns to the reservoir via overflow from a standpipe. A lower liquid level sensor in the reservoir initiates operation of the water pump to the tower, and an upper liquid level sensor initiates operations of another pump for pressure discharge from the base of the tower to an exterior site.

Abstract: A unitized system for the processing of well water that is contaminated with volatile substances, such as organic substances, at a site where the contaminated water exists. This system has the primary components thereof mounted on a skid/frame that can be transported to the site. In the preferred form, the contaminated water is first processed in a spray tower where it is countercurrently contacted with air to remove the volatile contaminants. This air-treated water then is passed through an activated carbon bed for further purification before being used. While the treated water is not considered safe for human consumption, it can be used for most other uses. The system is controlled to normally operate only upon water demand by the system being supplied. Since activated carbon can cause the gradual growth of bacteria, the system is provided with a system for the periodic back flushing of the carbon bed, with the wash water being discarded in a separate holding tank or to a local sewer.

Abstract: A unitized system for the restoration of hydrocarbon-contaminated ground water and other water sources. The system employs two interconnected tanks having substantially the same elevation and mounted upon a transport skid. A first of these tanks provides for separation of the hydrocarbon from the water by gravimetric principles, and the second is a storage tank for water. An outlet from the water storage tank feeds water into a storage pan of an upright air sparging tower also mounted upon the skid. Water pumped from the pan is sprayed countercurrent to forced air flow in the tower so as to remove any entrained vapors from the water. A portion of the water handled by this pumping can be recycled to the separation tank. A level detector in the separation tank controls a preselected water level prior to introduction of contaminated water, and again when separated hydrocarbon has been removed from the separation tank to a product storage tank. The product storage tank is preferably mounted on the skid.

Abstract: A T-carrier digital test system which actively monitors each T-carrier wire pair on a time division multiplexing basis while either live communications or test signals are on the line, and determines from the monitored data whether an incipient or hard failure of the line exists. It achieves this result by utilization of interacting devices called Scanners and Scanner Controllers. Each Scanner is housed in a repeater case and is connected to and monitors the output of each regenerative repeater in that case. The Scanner also connects to a fault line which runs in parallel to the T-Carrier wire pair and acts as the communications media and power path between several Scanners and the telecommunications facilities at each end of the cable pair.