Abstract: A method of processing a casting is described. The method comprises removing a mold from a cast metal part without cold working surfaces of the cast metal part and thermally treating the cast metal part. The method can further comprise finishing the surfaces of the cast metal part after thermally treating such that any cold working of the surfaces of the cast metal part occurs after thermally treating such that no recast layer is formed in the cast metal part.

Abstract: A method of inspecting a part is provided that includes the steps of aligning a contoured sheet having at least one surface that corresponds to at least one surface of the part, the contoured sheet having first portions and second portions, the first portions being radiodense and the second portions being radiolucent, and at least some of the second portions corresponding to internal features of the part. The part with the contoured sheet is exposed to x-rays to produce a first radiograph with markings that correspond to the first and second portions of the contoured sheet.

Abstract: Methods of manufacturing castings are described. The method can include heating a ceramic mold having a gate inlet, and melting a metallic composition. The method can also include presenting the ceramic mold to a casting station such that the gate inlet is in fluid communication with the molten metallic composition, and casting against gravity the molten metallic composition into the heated mold through the gate inlet. Furthermore, the method can include rotating the mold to position with the gate inlet in an upward direction while the metallic composition is at least partially molten within the mold, and quenching the molten metallic composition in a liquid quench medium to solidify the molten metallic composition within the mold.

Abstract: A method of inspecting a part is provided that includes the steps of aligning a contoured sheet having at least one surface that corresponds to at least one surface of the part, the contoured sheet having first portions and second portions, the first portions being radiodense and the second portions being radiolucent, and at least some of the second portions corresponding to internal features of the part. The part with the contoured sheet is exposed to x-rays to produce a first radiograph with markings that correspond to the first and second portions of the contoured sheet.

Abstract: A template for radiography and methods of using and making a template are described. The template can include a contoured sheet having first portions and second portions. The first portions are radiodense and the second portions are radiolucent to provide markings on a radiograph. At least one surface of the contoured sheet can correspond to at least one surface of a target part to provide alignment of the contoured sheet to the target part.

Abstract: A template for radiography and methods of using and making a template are described. The template can include a contoured sheet having first portions and second portions. The first portions are radiodense and the second portions are radiolucent to provide markings on a radiograph. At least one surface of the contoured sheet can correspond to at least one surface of a target part to provide alignment of the contoured sheet to the target part.

Abstract: Methods of manufacturing castings are described. The method can include heating a ceramic mold comprising a gate inlet, and melting a metallic composition. The method can also include presenting the ceramic mold to a casting station such that the gate inlet is in fluid communication with the molten metallic composition, and casting against gravity the molten metallic composition into the heated mold through the gate inlet. Furthermore, the method can include rotating the mold to position with the gate inlet in an upward direction while the metallic composition is at least partially molten within the mold, and quenching the molten metallic composition in a liquid quench medium to solidify the molten metallic composition within the mold.

Abstract: A method of processing a casting is described. The method comprises removing a mold from a cast metal part without cold working surfaces of the cast metal part and thermally treating the cast metal part. The method can further comprise finishing the surfaces of the cast metal part after thermally treating such that any cold working of the surfaces of the cast metal part occurs after thermally treating such that no recast layer is formed in the cast metal part.