Abstract: A dough cutting apparatus is suitable for cutting a sheet of dough. The dough cutting apparatus includes a structure defining a blunt dough engaging portion. The present invention can be embodied in a number of different ways, including a wheel cutter, a rotary drum cutter, a reciprocating head cutter, or another cutter.

Abstract: The leading edge of a sheet of dough product impacts an impacting feature and causes the leading edge to roll over onto itself thereby initiating a roll. Engagement enhancement is utilized to increased to increase the ability of the sheet of dough product to resist sliding upon impacting the impacting feature. This provides a tighter rolled dough product having a consistent size and shape. Thus, in accordance with one specific aspect of the present invention, rolled dough products for subsequent packaging into containers may be formed that have a repeatable size and shape. By providing rolled dough products having a repeatable size and shape a more efficient and economical process results. This is because the size and shape of the rolled dough product is controlled with respect to the size of the container.

Abstract: The present invention is directed to methods and apparatuses for processing food products and utilizes a series of guides for moving platens through several operative zones to press a food product intermediate. In particular, the present invention relates to an apparatus and method for forming generally flat dough products such as tortillas, taco shells, snacks and the like by gradually pressing a dough intermediate between movable platens that are disposed on concentric, endless belts.

Abstract: A method and apparatus for marking, imprinting or applying a pattern, design or mark to a plurality of individual pieces of food product to be divided from a sheet of food product is described. In one aspect of the invention, a method may include the steps of supplying a sheet of food product, marking the plurality of individual pieces of food product to be divided from the sheet of food product, and dividing, at least partially, the individual pieces of food product from the sheet of food product. In another aspect of the present invention, an apparatus may generally include a support frame, a cutting plate, and a marking head. The cutting plate preferably includes a plurality of cutting openings and an engagement surface capable of supporting and positioning a sheet of food product. The cutting openings preferably correspond to a plurality of individual pieces of food product to be divided from the sheet of food product.

Abstract: A method and apparatus for aligning a mark to a plurality of individual pieces of food product to be divided from a sheet of food product before the individual pieces of food product are at least partially divided from the sheet of food product. In an aspect of the invention, the method includes the steps of providing a sheet of food product, transferring the sheet of food product to an intermittently movable conveyor, marking the sheet of food product, feeding the marked sheet of food product to a cutting plate, and dividing, at least partially, the sheet of food product into individual pieces of food product.

Abstract: The present invention is directed to an improved apparatus for processing dough intermediates that are less developed, softer or which have enhanced water or moisture levels. More specifically, the present invention relates to the use of an improved dough transport module, that has one or more protuberances extending generally perpendicularly from a supporting surface which supports the dough intermediate for a sufficient interval of time during processing so as to eliminate the waste and loss of dough intermediates prior to processing or packaging steps.

Abstract: An apparatus utilizes an object holding technique for holding a tray or discrete object while supplying a dough product onto the tray or discrete object. Preferably, a conveyor transports the tray or discrete object for receiving dough products. A subframe preferably moves the tray or object, by way of deflecting the conveyor, to a position with respect to a dough supplying device such that dough products may be placed on the tray or object. In an embodiment, a cutoff blade may be utilized to portion the dough products. Preferably, the operation of the conveyor, subframe, supply device, and cutoff blade are controlled by a control system. The present invention is also directed to methods of portioning and placing dough products on a tray or discrete object by way of such an apparatus.

Abstract: A dough cutting apparatus is suitable for cutting a sheet of dough. The dough cutting apparatus includes a structure defining a blunt dough engaging portion. The present invention can be embodied in a number of different ways, including a wheel cutter, a rotary drum cutter, a reciprocating head cutter, or another cutter.

Abstract: The leading edge of a sheet of dough product impacts an impacting feature and causes the leading edge to roll over onto itself thereby initiating a roll. Engagement enhancement is utilized to increase the ability of the sheet of dough product to resist sliding upon impacting the impacting feature. This provides a tighter rolled dough product having a consistent size and shape. Thus, in accordance with one specific aspect of the present invention, rolled dough products for subsequent packaging into containers may be formed that have a repeatable size and shape. By providing rolled dough products having a repeatable size and shape a more efficient and economical process results. This is because the size and shape of the rolled dough product is controlled with respect to the size of the container.

Abstract: An apparatus utilizes an object holding technique for holding a tray or discrete object while depositing an extruded dough product onto the tray or discrete object. Preferably, a conveyor transports the tray or discrete object for receiving extruded dough products. A subframe preferably moves the tray or object, by way of deflecting the conveyor, to a position with respect to a dough extruder such that dough products may be placed on the tray or object. In an embodiment, a cutoff blade may be utilized to portion the dough products. Preferably, the operation of the conveyor, subframe, extruder, and cutoff blade are controlled by a control system.

Abstract: An apparatus utilizes an object holding technique for holding a tray or discrete object while supplying a dough product onto the tray or discrete object. Preferably, a conveyor transports the tray or discrete object for receiving dough products. A subframe preferably moves the tray or object, by way of deflecting the conveyor, to a position with respect to a dough supplying device such that dough products may be placed on the tray or object. In an embodiment, a cutoff blade may be utilized to portion the dough products. Preferably, the operation of the conveyor, subframe, supply device, and cutoff blade are controlled by a control system. The present invention is also directed to methods of portioning and placing dough products on a tray or discrete object by way of such an apparatus.

Abstract: An apparatus utilizes an object holding technique for holding a tray or discrete object while depositing an extruded dough product onto the tray or discrete object. Preferably, a conveyor transports the tray or discrete object for receiving extruded dough products. A subframe preferably moves the tray or object, by way of deflecting the conveyor, to a position with respect to a dough extruder such that dough products may be placed on the tray or object. In an embodiment, a cutoff blade may be utilized to portion the dough products. Preferably, the operation of the conveyor, subframe, extruder, and cutoff blade are controlled by a control system. The present invention is also directed to methods of portioning and placing dough products on a tray or discrete object by way of such an apparatus.

Abstract: An apparatus and a method for dough handling includes a first conveyor for receiving dough and having a first discharge end for discharging dough. A second conveyor receives dough and is positioned along side the first conveyor to convey in the direction of the first conveyor. The second conveyor has a second discharge end that is spaced-apart from the first discharge end. The first and second conveyors can be used to separate dough pieces from an elongated dough product such as a roll and/or phase individual dough pieces to provide them in succession for packaging or further processing.

Abstract: An apparatus for loading dough into a container through a container opening includes a support frame having a cam rail. An endless band is rotatable on the support frame and includes a plurality of tilting spoon assemblies mounted to the band. Each tilting spoon assembly includes a support member, a spoon, a hinge, and a push bar. The hinge joins an end of the spoon to the support member. The push bar selectively tilts the spoon from a first position to a second position relative to the support member. The push bar has a first end joined to the spoon, positioned between the hinge and a second end of the spoon remote from the first end. A second end of the push bar engages the cam rail. The cam rail includes bends to cause selective displacement of the push bar to tilt the spoon from the first position to the second position.

Abstract: An apparatus and a method for dough handling includes a first conveyor for receiving dough and having a first discharge end for discharging dough. A second conveyor receives dough and is positioned along side the first conveyor to convey in the direction of the first conveyor. The second conveyor has a second discharge end that is spaced-apart from the first discharge end. The first and second conveyors can be used to separate dough pieces from an elongated dough product such as a roll and/or phase individual dough pieces to provide them in succession for packaging or further processing.

Abstract: An apparatus for loading dough product into a container through a container opening includes a spoon assembly and a carriage. The spoon assembly includes a support rail and a spoon joined to the support rail, the spoon having a discharge opening. A container holder is also joined to the support rail. The container holder supports the container proximate the discharge opening. The carriage detachably receives the support rail at at least two spaced-apart positions.

Abstract: A dough processing machine includes a first conveyor having an inlet end and an outlet end. The first conveyor is disposed to convey dough along a dough travel path in a direction downwardly offset from a generally horizontal line. A cutter is disposed at the outlet end of the first conveyor to cut the dough. First and second, generally opposed, movable supports are disposed relative to the dough travel path to support the dough along the dough travel path.

Abstract: A preferred form of a packing apparatus of the present invention for loading a dough product into a container opening includes a frame and a loading member joined to the frame. The loading has a first opening for receiving the dough product to be packed, and a second opening through which the dough product exists off the loading member and into the container. An inner surface joins the first opening to the second opening. The inner surface has an extending tang disposed at the second opening. The extending tang is insertable within the container opening. A support member supports the container proximate the second opening for insertion of the dough product into the container.

Abstract: A dough cutting and packing apparatus capable of processing and packaging dough products of differing dimensions includes a plurality of cutting plates supported adjacent one another to form an endless cutting unit. A container positioning mechanism positions a plurality of containers relative to the openings to receive the dough pieces after they are removed by the reciprocating packing mechanism. A servo motor drive actuation of both the cutter bar indexing drive system and the container advancement system allows for accurate positioning by reprogramming the servo drive for a particular product dimension rather than mechanically changing over to alternate equipment. A self-contained container advancement module can be removed and replaced with another container module suitable for delivering containers of different dimensions.

Abstract: A dough web feeding device is provided which includes a first conveyor, a drive means or motor for that conveyor, a reciprocating shuttle, and a separate drive means or servo motor for the reciprocating shuttle. The speed, amount of rotation, and acceleration/deceleration profile for the drive means of the reciprocating shuttle can be precisely controlled to facilitate adjustable dough lapping.