Abstract: A sorting system for inspected parts includes a storage assembly, a conveyance system, and a controller. The storage assembly has a plurality of bins configured to receive and store the inspected parts. The conveyance system is configured to deliver the inspected parts to the storage assembly. The controller programmed to, assign part types to each of the plurality of bins. The controller is further programmed to operate the conveyance system to deliver each of the inspected parts to one of the plurality of bins having a matching part type. The controller is further programmed to, in response to a full condition of the storage assembly, empty the inspected parts from a first the plurality of bins.

Abstract: A computer-implemented method of automatically generating inspection templates of a plurality of known good fasteners to identify fasteners at an inspection station is provided. The method includes providing a data entry mechanism to provide content needed to identify a plurality of unidentified mixed fasteners. The method also includes storing the content in a database, extracting the content from the database and creating the inspection templates from the extracted content. Each of the templates including a fastener profile and a set of features. Each of the features includes a range of acceptable values. Each of the templates has a fastener identification code associated therewith.

Abstract: A high-speed method and system for inspecting and sorting a stream of unidentified mixed parts are provided. The system includes a pair of inspection stations each of which includes a vision-based robotic subsystem including a robot configured to pick up a self-supporting part and place the part on a fixtureless rotary stage. A second subsystem optically measures a profile and features of the part during part rotation. A processor is operable to compare the profile and features of the part with the profile and corresponding features of stored templates to identify a matching template. A mechanism including a part sorter directs unidentified parts and parts having an unacceptable geometric dimension or defect to a reject part area and directs identified parts having acceptable geometrical dimensions and no significant defects to good part areas.

Abstract: A sorting system for inspected parts includes a storage assembly, a conveyance system, and a controller. The storage assembly has a plurality of bins configured to receive and store the inspected parts. The conveyance system is configured to deliver the inspected parts to the storage assembly. The controller programmed to, assign part types to each of the plurality of bins. The controller is further programmed to operate the conveyance system to deliver each of the inspected parts to one of the plurality of bins having a matching part type. The controller is further programmed to, in response to a full condition of the storage assembly, empty the inspected parts from a first the plurality of bins.

Abstract: A method and system for inspecting unidentified mixed parts to identify the parts are provided. The system includes an inspection station which includes a vision-based robotic subsystem including a robot configured to pick up a self-supporting part and place the part on a fixtureless rotary stage so that a part axis of the part is substantially centered and aligned with a measurement axis of the inspection station during part rotation. A second subsystem optically measures a profile and features of the self-supporting part during part rotation. A processor is operable to compare the profile and the features of the part to be identified with the profile and corresponding features of stored templates to identify a template which matches the profile and features of the part to be identified and to generate and transmit an identification signal representing a part identification code for the part associated with a matched template.

Abstract: A computer-implemented method of automatically generating inspection templates of a plurality of known good fasteners to identify fasteners at an inspection station is provided. The method includes providing a data entry mechanism to provide content needed to identify a plurality of unidentified mixed fasteners. The method also includes storing the content in a database, extracting the content from the database and creating the inspection templates from the extracted content. Each of the templates including a fastener profile and a set of features. Each of the features includes a range of acceptable values. Each of the templates has a fastener identification code associated therewith.

Abstract: A method and system for inspecting unidentified mixed parts to identify the parts are provided. The system includes an inspection station which includes a vision-based robotic subsystem including a robot configured to pick up a self-supporting part and place the part on a fixtureless rotary stage so that a part axis of the part is substantially centered and aligned with a measurement axis of the inspection station during part rotation. A second subsystem optically measures a profile and features of the self-supporting part during part rotation. A processor is operable to compare the profile and the features of the part to be identified with the profile and corresponding features of stored templates to identify a template which matches the profile and features of the part to be identified and to generate and transmit an identification signal representing a part identification code for the part associated with a matched template.

Abstract: A high-speed method and system for inspecting and sorting a stream of unidentified mixed parts are provided. The system includes a pair of inspection stations each of which includes a vision-based robotic subsystem including a robot configured to pick up a self-supporting part and place the part on a fixtureless rotary stage. A second subsystem optically measures a profile and features of the part during part rotation. A processor is operable to compare the profile and features of the part with the profile and corresponding features of stored templates to identify a matching template. A mechanism including a part sorter directs unidentified parts and parts having an unacceptable geometric dimension or defect to a reject part area and directs identified parts having acceptable geometrical dimensions and no significant defects to good part areas.

Abstract: A high-speed method and system for inspecting a stream of parts using at least one transparent traveling carrier of a conveyor subsystem are provided. The subsystem has a forward reach and a return reach. The method includes controllably receiving a stream of parts in rapid succession on the at least one traveling carrier and utilizing the subsystem to transfer the stream of parts in rapid succession to a part inspection station. The bottom surface of each part is illuminated through its traveling carrier with radiant energy when the part is located at the inspection station to generate reflected radiation signals which travel through its traveling carrier. A bottom image of each illuminated bottom surface is formed from the reflected radiation signals at an imaging location between the forward and return reaches at the inspection station. The bottom images are detected at the imaging location.

Abstract: Method and system for inspecting a manufactured part supported on an optically-transparent window of a rotary actuator at an inspection station are provided. The window rotatably supports the part in a generally vertical orientation at which a bottom end surface of the part has a position and orientation for optical inspection. An illuminator is configured to illuminate the bottom end surface of the part through the window with radiant energy to obtain reflected radiation signals which are reflected off the bottom end surface of the part. The reflected radiation signals travel through the window. A lens and detector assembly is configured to form a bottom image from the reflected radiation signals at a bottom imaging location below the window and is configured to detect the bottom image. The window is made of a material which is substantially transparent to the radiant energy and the reflected radiation signals.

Abstract: Method and system for inspecting a manufactured part supported on an optically-transparent window of a rotary actuator at an inspection station are provided. The window rotatably supports the part in a generally vertical orientation at which a bottom end surface of the part has a position and orientation for optical inspection. An illuminator is configured to illuminate the bottom end surface of the part through the window with radiant energy to obtain reflected radiation signals which are reflected off the bottom end surface of the part. The reflected radiation signals travel through the window. A lens and detector assembly is configured to form a bottom image from the reflected radiation signals at a bottom imaging location below the window and is configured to detect the bottom image. The window is made of a material which is substantially transparent to the radiant energy and the reflected radiation signals.

Abstract: A high-speed method and system for inspecting a stream of parts using at least one transparent traveling carrier of a conveyor subsystem are provided. The subsystem has a forward reach and a return reach. The method includes controllably receiving a stream of parts in rapid succession on the at least one traveling carrier and utilizing the subsystem to transfer the stream of parts in rapid succession to a part inspection station. The bottom surface of each part is illuminated through its traveling carrier with radiant energy when the part is located at the inspection station to generate reflected radiation signals which travel through its traveling carrier. A bottom image of each illuminated bottom surface is formed from the reflected radiation signals at an imaging location between the forward and return reaches at the inspection station. The bottom images are detected at the imaging location.

Abstract: A high-speed method and system for inspecting a stream of parts at a pair of inspection stations and sorting the inspected parts is provided. The method includes directing a first array of angularly-spaced beams of collimated radiation at an outer peripheral surface of the part from a first side of a travel path when the part is located at a first inspection station to create a corresponding first array of unobstructed portions of the beams passing by and not blocked by the part. The method also includes directing a second array of angularly-spaced beams of collimated radiation at the outer peripheral surface of the part from a second side of the path when the part is located at a second inspection station to create a corresponding second array of unobstructed portions of the beams passing by and not blocked by the part.

Abstract: A high-speed method and system for inspecting a stream of parts using at least one transparent traveling carrier of a conveyor subsystem are provided. The subsystem has a forward reach and a return reach. The method includes controllably receiving a stream of parts in rapid succession on the at least one traveling carrier and utilizing the subsystem to transfer the stream of parts in rapid succession to a part inspection station. The bottom surface of each part is illuminated through its traveling carrier with radiant energy when the part is located at the inspection station to generate reflected radiation signals which travel through its traveling carrier. A bottom image of each illuminated bottom surface is formed from the reflected radiation signals at an imaging location between the forward and return reaches at the inspection station. The bottom images are detected at the imaging location.

Abstract: A high-speed method and system for inspecting a stream of parts at a pair of inspection stations and sorting the inspected parts is provided. The method includes directing a first array of angularly-spaced beams of collimated radiation at an outer peripheral surface of the part from a first side of a travel path when the part is located at a first inspection station to create a corresponding first array of unobstructed portions of the beams passing by and not blocked by the part. The method also includes directing a second array of angularly-spaced beams of collimated radiation at the outer peripheral surface of the part from a second side of the path when the part is located at a second inspection station to create a corresponding second array of unobstructed portions of the beams passing by and not blocked by the part.

Abstract: A high-speed method and system for inspecting a stream of parts using at least one transparent traveling carrier of a conveyor subsystem are provided. The subsystem has a forward reach and a return reach. The method includes controllably receiving a stream of parts in rapid succession on the at least one traveling carrier and utilizing the subsystem to transfer the stream of parts in rapid succession to a part inspection station. The bottom surface of each part is illuminated through its traveling carrier with radiant energy when the part is located at the inspection station to generate reflected radiation signals which travel through its traveling carrier. A bottom image of each illuminated bottom surface is formed from the reflected radiation signals at an imaging location between the forward and return reaches at the inspection station. The bottom images are detected at the imaging location.

Abstract: A high-speed, 3-D method and system for optically measuring a geometric dimension of manufactured parts such as cartridge cases are provided. The method includes consecutively transferring the parts so that the parts travel along a path which extends to a vision station at which each part has a predetermined position and orientation for optical measuring. A line of radiation having a predetermined orientation is projected onto spaced apart end surfaces of the part to obtain reflected line segments of radiation from the end surfaces of the part. The reflected line segments of radiation are detected at one or more image planes to obtain electrical signals and the electrical signals are processed to determine the geometric dimension such as primer pocket depth.

Abstract: A method and system are provided for inspecting manufactured parts such as cartridges and cartridge cases and sorting the inspected parts. The system includes an illumination assembly for evenly illuminating a plurality of annular, exterior side surfaces of a part when the part is located in a circumference vision station with rings of strobed radiation to generate corresponding reflected radiation signals. A plurality of imaging detectors in the form of CCD cameras are located at the vision station to generate a plurality of side images. The system further includes at least one side image processor for processing the side images of each part to identify parts having an unacceptable defect. The system further includes a mechanism for directing parts identified as having an unacceptable defect to a defective part area and directing parts not identified as having an unacceptable defect to an acceptable part area.

Abstract: A system for inspecting leads of an IC using at least one camera is provided, where the system permits configuration of the camera to various positions. The camera provides a digitized frame of the IC leads. The system includes a set of configurable parameters for defining which leads of the IC are imaged in which of the digitized frames. The system also includes a computer for calculating the position of the leads on the IC being inspected in three dimensions, and for comparing these calculated positions to ideal known positions in determining whether the IC leads meet desired manufacturing tolerances.

Abstract: A character recognition system and method is disclosed which provides for the teaching and recognition of characters. The system includes an apparatus and method for obtaining an image which includes the character, and for sampling the character to create a plurality of sample points. A vector correlation is performed on these sample points which compares the stored points to those of known characters. The system also provides a precedence table for determining the correct order of recognition of any correlation of multiple characters.